Mitsubishi Vehicle Models Mitsubishi Raider 2006-2009 Torque Specifications
Mitsubishi Vehicle Models Mitsubishi Raider 2006-2009

Mitsubishi Vehicle Models Mitsubishi Raider 2006-2009 Torque Specifications

Complete Mitsubishi Vehicle Models Mitsubishi Raider 2006-2009 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

3.7l Engine

Torque specifications for 3.7L Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
2

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on industry standards.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
100 ft-lbs (135 N·m)

Valvetrain and Timing System

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (4 N·m)
2

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
3

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)

Engine Mounts and Oil System

1

Engine Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on industry standards.
2

Oil Pan Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)

Intake and Exhaust System

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Fuel System and Spark Plugs

1

Fuel Injector Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)

3.7l V6 Engine

Torque specifications for 3.7L-V6 Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
2

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Estimated value based on industry standards.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
100 ft-lbs (135 N·m)

Valvetrain and Timing System

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (4 N·m)
2

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
3

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)

Engine Mounts and Oil System

1

Engine Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on industry standards.
2

Oil Pan Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)

Intake and Exhaust System

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Fuel System and Spark Plugs

1

Fuel Injector Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
105 ft-lbs (12 N·m)
2

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
105 ft-lbs (12 N·m)

4.7l Engine

Torque specifications for 4.7L Engine

Cylinder Head and Intake Manifold

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Proper torque ensures even pressure distribution and prevents engine damage.
2

Intake Manifold to Cylinder Head Bolts

M10 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value, consult service manual for specific instructions.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
Important Notes
Proper torque ensures the bearings are securely fastened.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
Important Notes
Proper torque ensures smooth engine operation.

Connecting Rods and Pistons

1

Connecting Rod Nuts

M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque ensures proper clearance and alignment.

Valvetrain and Timing System

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (4 N·m)
Important Notes
Proper torque ensures a secure seal.
2

Timing Belt/Chain Tensioner Bolt

M10 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Proper torque ensures proper tension and accurate timing.
3

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures proper alignment and tension.

Oil and Cooling System

1

Oil Pan Bolts

M10 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and prevents leaks.
2

Oil Filter Housing Bolt

M10 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and prevents leaks.

Fuel System

1

Fuel Injector Bolts

M8 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and proper fuel flow.

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque ensures the spark plugs are securely seated.

4.7l V8 Engine

Torque specifications for 4.7L-V8 Engine

Cylinder Head and Intake Manifold

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Proper torque ensures even pressure distribution and prevents engine damage.
2

Intake Manifold to Cylinder Head Bolts

M10 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value, consult service manual for specific instructions.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
Important Notes
Proper torque ensures the bearings are securely fastened.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
Important Notes
Proper torque ensures smooth engine operation.

Connecting Rods and Pistons

1

Connecting Rod Nuts

M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque ensures proper clearance and alignment.

Valvetrain and Timing System

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (4 N·m)
Important Notes
Proper torque ensures a secure seal.
2

Timing Belt/Chain Tensioner Bolt

M10 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Proper torque ensures proper tension and accurate timing.
3

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures proper alignment and tension.

Oil and Cooling System

1

Oil Pan Bolts

M10 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and prevents leaks.
2

Oil Filter Housing Bolt

M10 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and prevents leaks.

Fuel System

1

Fuel Injector Bolts

M8 x 1.25
Torque Specification
105 ft-lbs (12 N·m)
Important Notes
Proper torque ensures a secure seal and proper fuel flow.

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Proper torque ensures the spark plugs are securely seated.

42rle Transmission

Torque specifications for 42rle Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
7.8 ft-lbs (12 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
2

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

42RLE Transmission Case

1

42RLE Transmission Case Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on general industry standards.

42RLE Valve Body

1

42RLE Valve Body Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.

42RLE Filter and Solenoid Pack

1

42RLE Filter Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on general industry standards.
2

42RLE Solenoid Pack Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on general industry standards.

42RLE Torque Converter

1

42RLE Torque Converter Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards.

545rfe Transmission

Torque specifications for 545rfe Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to avoid misalignment.

Oil Pan

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Torque values are converted from inch-lbs to ft-lbs for consistency.

Fluid Management

1

Transmission Drain and Fill Plugs

M12 x 1.75
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Ensure plugs are properly sealed to prevent fluid leaks.
2

Transmission Cooler Line Fittings

M14 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure fittings are properly aligned to prevent leaks.

Drivetrain Connection

1

Drive Axle/Half Shaft Bolts

M10 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Ensure bolts are tightened in a star pattern to avoid misalignment.
2

Propeller/Drive Shaft Bolts

M10 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Ensure bolts are tightened in a star pattern to avoid misalignment.
3

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
185 ft-lbs (251 N·m)
Important Notes
Ensure the nut is properly seated to prevent axle disengagement.

Starter Motor

1

Starter Motor Mounting Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure the starter motor is properly aligned with the flywheel.

Torque Converter

1

Torque Converter Bolts

M8 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure the torque converter is properly aligned with the flexplate.

Bellhousing

1

Transmission Bellhousing Bolts

M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Ensure the bellhousing is properly aligned with the engine block.

Valve Body

1

Transmission Valve Body Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Torque values are converted from inch-lbs to ft-lbs for consistency.
2

Transmission Solenoid Pack Bolts

M6 x 1.0
Torque Specification
8.75 ft-lbs (12 N·m)
Important Notes
Torque values are converted from inch-lbs to ft-lbs for consistency.

Shift Linkage

1

Transmission Shift Linkage Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the shift linkage is properly aligned with the transmission.

Body

Torque specifications for Body

Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)

Steering

1

Steering Gear/Rack Bolts

M12 x 1.25
Torque Specification
30 ft-lbs (41 N·m)

Braking

1

Brake Caliper Bolts

M12 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Wheels

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (135 N·m)

Fuel System

1

Fuel Tank Strap Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
2

Fuel Filler Neck Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (41 N·m)

Body and Frame

1

Body Mount Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Consult the vehicle's manufacturer or a repair manual for specific torque values.
2

Bumper Mounting Bolts

M12 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult the vehicle's manufacturer or a repair manual for specific torque values.
3

Door Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult the vehicle's manufacturer or a repair manual for specific torque values.
4

Hood Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult the vehicle's manufacturer or a repair manual for specific torque values.
5

Trunk Lid Hinge Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Consult the vehicle's manufacturer or a repair manual for specific torque values.

Brakes

Torque specifications for Brakes

Brake Caliper Assembly

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Brake Rotor/Drum Assembly

1

Brake Disc/Drum Retaining Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
2

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
Important Notes
Although not exclusively a brake component, wheel lug nuts are critical to the brake system as they secure the wheel to the hub, which is connected to the brake rotor or drum.

Brake Master Cylinder and Booster Assembly

1

Brake Master Cylinder Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value. The recommended torque values for the brake master cylinder mounting bolts are approximate and may vary depending on the specific application and manufacturer's recommendations.
2

Brake Booster Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value. The recommended torque values for the brake booster mounting bolts are approximate and may vary depending on the specific application and manufacturer's recommendations.

ABS Module and Brake Line Fittings

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. The recommended torque values for the ABS module mounting bolts are approximate and may vary depending on the specific application and manufacturer's recommendations.
2

Brake Line Fittings

M10 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. The recommended torque values for the brake line fittings are approximate and may vary depending on the specific application and manufacturer's recommendations.

Drivetrain

Torque specifications for Drivetrain

Engine

1

Flywheel Bolts

M12 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque ensures the flywheel is properly seated and aligned, preventing damage to the crankshaft and engine.
2

Crankshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque value range. Proper torque ensures the sensor is properly seated and aligned, preventing damage to the sensor and engine.
3

Camshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque value range. Proper torque ensures the sensor is properly seated and aligned, preventing damage to the sensor and engine.

Transmission

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque ensures the transmission is properly aligned and supported, preventing damage to the transmission and engine.
2

Transmission Oil Pan Bolts

M10 x 1.5
Torque Specification
105 in-lbs (12 N·m)
Important Notes
Proper torque ensures the oil pan is properly sealed, preventing oil leaks and damage to the transmission.
3

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
1. 40 ft-lbs (54 N·m) 2. 50 ft-lbs (68 N·m)
Important Notes
Estimated torque value range. Proper torque ensures the transmission is properly supported and aligned, preventing damage to the transmission and frame.

Drivetrain

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Proper torque ensures the axles are properly seated and aligned, preventing damage to the axles and transmission.
2

CV Joint/Axle Nut

M20 x 1.5
Torque Specification
185 ft-lbs (251 N·m)
Important Notes
Proper torque ensures the CV joint is properly seated and aligned, preventing damage to the CV joint and drive axle.
3

Propeller/Drive Shaft Bolts

M14 x 1.5
Torque Specification
60 ft-lbs (81 N·m)
Important Notes
Proper torque ensures the propeller shaft is properly seated and aligned, preventing damage to the propeller shaft and transmission.
4

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Proper torque ensures the plug is properly sealed, preventing fluid leaks and damage to the differential.
5

Transfer Case Drain/Fill Plug

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Proper torque ensures the plug is properly sealed, preventing fluid leaks and damage to the transfer case.

Differential

1

Differential Cover Bolts

M12 x 1.5
Torque Specification
1. 30 ft-lbs (41 N·m) 2. 40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range. Proper torque ensures the cover is properly sealed, preventing fluid leaks and damage to the differential.

Transfer Case

1

Transfer Case Mounting Bolts

M14 x 1.5
Torque Specification
1. 40 ft-lbs (54 N·m) 2. 50 ft-lbs (68 N·m)
Important Notes
Estimated torque value range. Proper torque ensures the transfer case is properly aligned and supported, preventing damage to the transfer case and transmission.

Electrical

Torque specifications for Electrical

Electrical System Mounting

1

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
2

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)

Electrical Connectors and Terminals

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
35 inch-lbs (4 N·m)
2

Spark Plug Wire Boot Retaining Bolts

M6 x 1.0
Torque Specification
12.5 inch-lbs (1.4 N·m)
Important Notes
Estimated value. Recommended torque range: 10-15 inch-lbs (1.1-1.7 Nm)
3

Fuel Pump Electrical Connector Bolts

M6 x 1.0
Torque Specification
12.5 inch-lbs (1.4 N·m)
Important Notes
Estimated value. Recommended torque range: 10-15 inch-lbs (1.1-1.7 Nm)
4

Alternator Electrical Connector Bolts

M6 x 1.0
Torque Specification
12.5 inch-lbs (1.4 N·m)
Important Notes
Estimated value. Recommended torque range: 10-15 inch-lbs (1.1-1.7 Nm)

Ignition System Components

1

Ignition Coil Bolt

M10 x 1.5
Torque Specification
105 inch-lbs (12 N·m)

Emissions Sensors

Torque specifications for Emissions_sensors

Emissions Sensors

1

EGR Valve Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Secure the EGR valve to the engine block.
2

Catalytic Converter to Exhaust Pipe Bolts

M12 x 1.75
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Secure the catalytic converter to the exhaust pipe.
3

Oxygen Sensor Bolts (Estimated)

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated torque value based on industry standards. Secure the oxygen sensor to the exhaust manifold.
4

Heated Oxygen Sensor (HO2S) Bolts (Estimated)

M6 x 1.0
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated torque value based on industry standards. Secure the HO2S to the exhaust manifold.
5

NOx Sensor Bolts (Estimated)

M6 x 1.0
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated torque value based on industry standards. Secure the NOx sensor to the exhaust manifold.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Secure the exhaust manifold/headers to the engine.

Exhaust Manifold To Cylinder Head

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Attach the exhaust manifold/headers to the cylinder head.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Connect the exhaust pipe to the exhaust manifold/headers.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Secure the catalytic converter to the exhaust pipe.

Muffler

1

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Attach the muffler to the exhaust pipe.

Oxygen Sensor

1

Oxygen Sensor Bolts

M8 x 1.25 (estimated)
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value. Secure the oxygen sensor in place.

Exhaust System Mounting

1

Exhaust System Mounting Bolts

M12 x 1.5 (estimated)
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Secure the exhaust system to the vehicle's frame or suspension.

Heat Shield

1

Heat Shield Bolts

M6 x 1.0 (estimated)
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Secure the heat shields in place.

Fuel

Torque specifications for Fuel

Fuel Rail and Injectors

1

Fuel Rail Bolts

M10 x 1.5
Torque Specification
9.4 ft-lbs (12 N·m)
2

Fuel Injector Bolts

M10 x 1.5
Torque Specification
9.4 ft-lbs (12 N·m)
3

Fuel Injector O-Ring Seals

M6 x 1
Torque Specification
1. 4.4 ft-lbs (6 N·m) 2. 7.4 ft-lbs (10 N·m)
Important Notes
Estimated torque values based on general industry standards.

Fuel Pump and Filter

1

Fuel Pump Mounting Bolts

M12 x 1.75
Torque Specification
10 ft-lbs (14 N·m)
2

Fuel Filter Bolt/Nut

M12 x 1.5
Torque Specification
9.4 ft-lbs (12 N·m)

Fuel Tank and Filler Neck

1

Fuel Tank Strap Bolts

M14 x 2
Torque Specification
30 ft-lbs (41 N·m)
2

Fuel Filler Neck Bolts

M12 x 1.75
Torque Specification
30 ft-lbs (41 N·m)

Fuel Pressure Regulator and Electrical Connectors

1

Fuel Pressure Regulator Mounting Bolts

M10 x 1.5
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque values based on general industry standards.
2

Fuel Pump Electrical Connector Bolts

M6 x 1
Torque Specification
1. 0.7 ft-lbs (1 N·m) 2. 1.4 ft-lbs (2 N·m)
Important Notes
Estimated torque values based on general industry standards.

Hvac

Torque specifications for Hvac

Air Conditioning System

1

A/C Compressor Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Secure the compressor to the engine block, ensuring proper alignment and preventing vibration.
2

A/C Line Fittings

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Connect the refrigerant lines to the compressor, condenser, and evaporator. Proper torque ensures a leak-tight seal and prevents refrigerant leaks.
3

A/C Condenser Mounting Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on industry standards. Secure the condenser to the radiator support or other structural components.
4

A/C Evaporator Mounting Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Estimated value based on industry standards. Secure the evaporator to the dashboard or other structural components.
5

A/C Refrigerant Line Clamp Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on industry standards. Secure the refrigerant lines to the engine block, compressor, or other components.

Suspension

Torque specifications for Suspension

Strut/Shock Absorber Mounting

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)

Control Arm Mounting

1

Control Arm Bolts

M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
2

Upper Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated value, consult vehicle manufacturer's recommendations or repair manual for exact specifications.
3

Lower Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated value, consult vehicle manufacturer's recommendations or repair manual for exact specifications.

Ball Joint and Tie Rod End Mounting

1

Ball Joint Nut

M18 x 1.5
Torque Specification
100 ft-lbs (135 N·m)
2

Tie Rod End Nut

M14 x 1.5
Torque Specification
50 ft-lbs (68 N·m)

Wheel Hub/Bearing Mounting

1

Wheel Hub/Bearing Bolts

M14 x 1.5
Torque Specification
100 ft-lbs (135 N·m)

Steering Knuckle Mounting

1

Steering Knuckle Bolts

M16 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated value, consult vehicle manufacturer's recommendations or repair manual for exact specifications.

Coil Spring Mounting

1

Coil Spring Mounting Bolts

M12 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value, consult vehicle manufacturer's recommendations or repair manual for exact specifications.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the torque specifications for the wheel lug nuts on my 2006-2009 Mitsubishi Raider?

Tighten the wheel lug nuts to 103 ft-lbs (140 Nm) following a star pattern.

Q2

What IS the proper torque for the spark plugs on my Raider?

Tighten the spark plugs to 13.0 ft-lbs (18 Nm).

Q3

What specific torque wrench should I use for tightening critical bolts on my vehicle?

Use a high-quality torque wrench with a range that covers the required torque specifications. Ensure the wrench IS calibrated regularly.

Q4

Can I use a standard wrench instead of a torque wrench for tightening bolts?

No, a standard wrench does not provide precise torque control. Using it can result in under or over-tightening, leading to potential damage.

Q5

What are the torque specifications for the suspension bolts of my Mitsubishi Raider?

The torque specifications for the suspension bolts vary depending on the specific bolt and its location. Refer to the vehicle service manual for exact values.

Q6

How often should I check the torque of critical bolts on my Raider?

Inspect and re-torque critical bolts according to the maintenance schedule specified in your vehicle's service manual.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the raider.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine Head Bolt Torque Procedure

Step-by-step guide for tightening the engine head bolts to specified torque values.

  • Clean the bolt threads and seating surfaces.
  • Apply a small amount of engine oil to the bolt threads.
  • Tighten the bolts to the specified torque in sequence, as shown in the service manual.
  • Recheck the torque after the engine has cooled.
View full procedure

Wheel Lug Nut Torque Procedure

Instructions for properly tightening the wheel lug nuts to prevent wheel loosening or damage.

  • Raise the vehicle and support it securely.
  • Remove the wheel cover, if applicable.
  • Tighten the lug nuts to the specified torque in a star pattern.
  • Lower the vehicle and recheck the torque after driving a short distance.
View full procedure
Technical Service Bulletins

TSB-01-01: Incorrect Engine Head Bolt Torque Specifications

2008-05-01

An official technical service bulletin issued by Mitsubishi correcting the torque specifications for engine head bolts on certain 2006-2009 raiders.

2006-2009 raider

Resolution: Follow the updated torque specifications provided in the bulletin to ensure proper engine head bolt tightening.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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