Mitsubishi Vehicle Models Mitsubishi Montero 2000-2006 Torque Specifications
Mitsubishi Vehicle Models Mitsubishi Montero 2000-2006

Mitsubishi Vehicle Models Mitsubishi Montero 2000-2006 Torque Specifications

Complete Mitsubishi Vehicle Models Mitsubishi Montero 2000-2006 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

3.5l Engine

Torque specifications for 3.5L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.
2

Cylinder Head Studs

M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated average value from 50-60 ft-lbs (68-81 nm) range.

Engine Block

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
46 ft-lbs (62 N·m)
Important Notes
Estimated average value from 43-49 ft-lbs (58-66 nm) range.
2

Engine Block Drain Plug

M20 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated average value from 30-40 ft-lbs (41-54 nm) range.

Crankshaft

1

Connecting Rod Nuts

M14 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average value from 34-39 ft-lbs (46-53 nm) range.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M20 x 1.5
Torque Specification
126.5 ft-lbs (171.5 N·m)
Important Notes
Estimated average value from 123-130 ft-lbs (167-176 nm) range.

Valvetrain

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
3.5 ft-lbs (4.75 N·m)
Important Notes
Estimated average value from 3-4 ft-lbs (4-5.5 nm) range.
2

Rocker Arms/Shafts Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20.25 N·m)
Important Notes
Estimated average value from 14-16 ft-lbs (19-22 nm) range.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M14 x 1.5
Torque Specification
33 ft-lbs (44.75 N·m)
Important Notes
Estimated average value from 28-38 ft-lbs (38-52 nm) range.
2

Camshaft Sprocket Bolt

M16 x 1.5
Torque Specification
61.5 ft-lbs (83.25 N·m)
Important Notes
Estimated average value from 58-65 ft-lbs (78-88 nm) range.

Exhaust System

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average value from 33-40 ft-lbs (45-54 nm) range.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20.25 N·m)
Important Notes
Estimated average value from 14-16 ft-lbs (19-22 nm) range.
2

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
10 ft-lbs (13.5 N·m)
Important Notes
Estimated average value from 9-11 ft-lbs (12-15 nm) range.

Accessories

1

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated average value from 13-15 ft-lbs (18-20 nm) range.
2

Spark Plugs

M14 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated average value from 13-15 ft-lbs (18-20 nm) range.

Engine Mounts

1

Engine Mounting Bolts

M16 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated average value from 40-50 ft-lbs (54-68 nm) range.

Pcv System

1

PCV Valve Bolt

M10 x 1.5
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Estimated average value from 10-12 ft-lbs (14-16 nm) range.

3.5l V6 Engine

Torque specifications for 3.5L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.
2

Cylinder Head Studs

M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated average value from 50-60 ft-lbs (68-81 nm) range.

Engine Block

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
46 ft-lbs (62 N·m)
Important Notes
Estimated average value from 43-49 ft-lbs (58-66 nm) range.
2

Engine Block Drain Plug

M20 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated average value from 30-40 ft-lbs (41-54 nm) range.

Crankshaft

1

Connecting Rod Nuts

M14 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average value from 34-39 ft-lbs (46-53 nm) range.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M20 x 1.5
Torque Specification
126.5 ft-lbs (171.5 N·m)
Important Notes
Estimated average value from 123-130 ft-lbs (167-176 nm) range.

Valvetrain

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
3.5 ft-lbs (4.75 N·m)
Important Notes
Estimated average value from 3-4 ft-lbs (4-5.5 nm) range.
2

Rocker Arms/Shafts Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20.25 N·m)
Important Notes
Estimated average value from 14-16 ft-lbs (19-22 nm) range.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M14 x 1.5
Torque Specification
33 ft-lbs (44.75 N·m)
Important Notes
Estimated average value from 28-38 ft-lbs (38-52 nm) range.
2

Camshaft Sprocket Bolt

M16 x 1.5
Torque Specification
61.5 ft-lbs (83.25 N·m)
Important Notes
Estimated average value from 58-65 ft-lbs (78-88 nm) range.

Exhaust System

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average value from 33-40 ft-lbs (45-54 nm) range.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20.25 N·m)
Important Notes
Estimated average value from 14-16 ft-lbs (19-22 nm) range.
2

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
10 ft-lbs (13.5 N·m)
Important Notes
Estimated average value from 9-11 ft-lbs (12-15 nm) range.

Accessories

1

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated average value from 13-15 ft-lbs (18-20 nm) range.
2

Spark Plugs

M14 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated average value from 13-15 ft-lbs (18-20 nm) range.

Engine Mounts

1

Engine Mounting Bolts

M16 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated average value from 40-50 ft-lbs (54-68 nm) range.

Pcv System

1

PCV Valve Bolt

M10 x 1.5
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Estimated average value from 10-12 ft-lbs (14-16 nm) range.

3.8l Engine

Torque specifications for 3.8L Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)
Important Notes
Torque value range: 29-36 ft-lbs (39-49 N·m)
2

Cylinder Head to Engine Block Studs

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Torque value range: 43-49 ft-lbs (58-66 N·m)
2

Main Bearing Cap Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)

Connecting Rods and Pistons

1

Connecting Rod Nuts

M12 x 1.5
Torque Specification
34 ft-lbs (46 N·m)
Important Notes
Torque value range: 34-39 ft-lbs (46-53 N·m)
2

Connecting Rod Bearing Cap Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated torque value range: 20-25 ft-lbs (27-34 N·m)

Flywheel and Crankshaft

1

Flywheel Bolts

M14 x 1.5
Torque Specification
76 ft-lbs (103 N·m)
Important Notes
Torque value range: 76-83 ft-lbs (103-113 N·m)

Oil Pan and Engine Block

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value range: 6-8 ft-lbs (8-11 N·m)

Valve Train and Cylinder Head

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
3 ft-lbs (4 N·m)
Important Notes
Torque value range: 3-4 ft-lbs (4-5.5 N·m)
2

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value range: 14-16 ft-lbs (19-22 N·m)

Timing Belt/Chain and Tensioner

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value range: 28-38 ft-lbs (38-52 N·m)

Camshaft and Valve Train

1

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
58 ft-lbs (78 N·m)
Important Notes
Torque value range: 58-65 ft-lbs (78-88 N·m)

Crankshaft Pulley/Harmonic Balancer

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
123 ft-lbs (167 N·m)
Important Notes
Torque value range: 123-130 ft-lbs (167-176 N·m)

Throttle Body and Intake Manifold

1

Throttle Body Bolts

M10 x 1.5
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value range: 13-15 ft-lbs (18-20 N·m)
2

Intake Manifold Bolts

M12 x 1.5
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Torque value range: 16-18 ft-lbs (22-24 N·m)

Exhaust Manifold/Headers

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Torque value range: 33-40 ft-lbs (45-54 N·m)

EGR Valve and Intake Manifold

1

EGR Valve Bolts

M10 x 1.5
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value range: 8-10 ft-lbs (11-14 N·m)

Fuel System

1

Fuel Rail Bolts

M10 x 1.5
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value range: 10-12 ft-lbs (14-16 N·m)
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value range: 13-15 ft-lbs (18-20 N·m)
2

Ignition Coil Bolt

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Torque value range: 7-9 ft-lbs (10-12 N·m)

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value range: 14-16 ft-lbs (19-22 N·m)
2

Water Pump Pulley Bolts

M10 x 1.5
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)
3

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)

Engine Mounts and Transmission

1

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)
2

Engine Block to Engine Mounting Bolts

M12 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated torque value range: 30-35 ft-lbs (41-47 N·m)

3.8l V6 Engine

Torque specifications for 3.8L-V6 Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)
Important Notes
Torque value range: 29-36 ft-lbs (39-49 N·m)
2

Cylinder Head to Engine Block Studs

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Torque value range: 43-49 ft-lbs (58-66 N·m)
2

Main Bearing Cap Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)

Connecting Rods and Pistons

1

Connecting Rod Nuts

M12 x 1.5
Torque Specification
34 ft-lbs (46 N·m)
Important Notes
Torque value range: 34-39 ft-lbs (46-53 N·m)
2

Connecting Rod Bearing Cap Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated torque value range: 20-25 ft-lbs (27-34 N·m)

Flywheel and Crankshaft

1

Flywheel Bolts

M14 x 1.5
Torque Specification
76 ft-lbs (103 N·m)
Important Notes
Torque value range: 76-83 ft-lbs (103-113 N·m)

Oil Pan and Engine Block

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value range: 6-8 ft-lbs (8-11 N·m)

Valve Train and Cylinder Head

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
3 ft-lbs (4 N·m)
Important Notes
Torque value range: 3-4 ft-lbs (4-5.5 N·m)
2

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value range: 14-16 ft-lbs (19-22 N·m)

Timing Belt/Chain and Tensioner

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value range: 28-38 ft-lbs (38-52 N·m)

Camshaft and Valve Train

1

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
58 ft-lbs (78 N·m)
Important Notes
Torque value range: 58-65 ft-lbs (78-88 N·m)

Crankshaft Pulley/Harmonic Balancer

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
123 ft-lbs (167 N·m)
Important Notes
Torque value range: 123-130 ft-lbs (167-176 N·m)

Throttle Body and Intake Manifold

1

Throttle Body Bolts

M10 x 1.5
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value range: 13-15 ft-lbs (18-20 N·m)
2

Intake Manifold Bolts

M12 x 1.5
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Torque value range: 16-18 ft-lbs (22-24 N·m)

Exhaust Manifold/Headers

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Torque value range: 33-40 ft-lbs (45-54 N·m)

EGR Valve and Intake Manifold

1

EGR Valve Bolts

M10 x 1.5
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value range: 8-10 ft-lbs (11-14 N·m)

Fuel System

1

Fuel Rail Bolts

M10 x 1.5
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Torque value range: 10-12 ft-lbs (14-16 N·m)
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Torque value range: 13-15 ft-lbs (18-20 N·m)
2

Ignition Coil Bolt

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Torque value range: 7-9 ft-lbs (10-12 N·m)

Cooling System

1

Water Pump Bolts

M12 x 1.5
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value range: 14-16 ft-lbs (19-22 N·m)
2

Water Pump Pulley Bolts

M10 x 1.5
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)
3

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Torque value range: 9-11 ft-lbs (12-15 N·m)

Engine Mounts and Transmission

1

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value range: 40-45 ft-lbs (54-61 N·m)
2

Engine Block to Engine Mounting Bolts

M12 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated torque value range: 30-35 ft-lbs (41-47 N·m)

Body

Torque specifications for Body

Suspension

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average torque value.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
61.5 ft-lbs (83.3 N·m)
Important Notes
Estimated average torque value.

Steering

1

Steering Gear/Rack Bolts

M16 x 1.5
Torque Specification
78.5 ft-lbs (106.5 N·m)
Important Notes
Estimated average torque value.

Brakes

1

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
65.5 ft-lbs (88.8 N·m)
Important Notes
Estimated average torque value.

Body and Trim

1

Hood Hinge Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Estimated torque value based on general industry standards.
2

Door Hinge Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Estimated torque value based on general industry standards.
3

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (14.9 N·m)
Important Notes
Estimated torque value based on general industry standards.
4

Bumper Mounting Bolts

M10 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated torque value based on general industry standards.
5

Body Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated torque value based on general industry standards.

Brakes

Torque specifications for Brakes

Brake Caliper and Mounting

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average value from 25-30 ft-lbs range.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
65.5 ft-lbs (89 N·m)
Important Notes
Estimated average value from 61-70 ft-lbs range.

Brake Disc/Drum and Wheel

1

Brake Disc/Drum Retaining Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (40.7 N·m)
Important Notes
Estimated average value from 25-35 ft-lbs range.
2

Wheel Lug Nuts

M14 x 1.5
Torque Specification
85 ft-lbs (115.5 N·m)
Important Notes
Estimated average value from 80-90 ft-lbs range.

Brake Master Cylinder and Booster

1

Brake Master Cylinder Mounting Bolts

M10 x 1.5
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated average value from 15-20 ft-lbs range.
2

Brake Booster Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated average value from 20-25 ft-lbs range.

ABS Module and Brake Lines

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated average value from 10-15 ft-lbs range.
2

Brake Line Fittings

M10 x 1.5
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated average value from 10-15 ft-lbs range.

Drivetrain

Torque specifications for Drivetrain

Engine

1

Flywheel Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated torque value based on similar components and bolt sizes.

Transmission

1

Transmission Mounting Bolts

M12 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
2

Transmission Oil Pan Bolts

M8 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
3

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated torque value based on general industry standards.

Driveshaft

1

Propeller/Drive Shaft Bolts

M12 x 1.25
Torque Specification
33 ft-lbs (45 N·m)

Differential

1

Differential Drain/Fill Plug

M12 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
2

Differential Cover Bolts

M10 x 1.0
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Estimated torque value based on general industry standards.

Axles

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
2

Drive Axle/Half Shaft Nut (at the wheel hub)

M16 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated torque value based on general industry standards.
3

CV Joint/Axle Nut

M18 x 1.5
Torque Specification
141 ft-lbs (191 N·m)

Transfer Case

1

Transfer Case Drain/Fill Plug

M12 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
2

Transfer Case Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value based on general industry standards.

Electrical

Torque specifications for Electrical

Alternator And Starter Motor

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value from the given range.
2

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value from the given range.

Battery And Terminals

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
6.5 ft-lbs (8.5 N·m)
Important Notes
Estimated average torque value from the given range.

Ignition System

1

Ignition Coil Mounting Bolts

M10 x 1.5
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Estimated average torque value from the given range.
2

Spark Plug Wire Retainer Bolts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated average torque value from the given range.

Fuel System

1

Fuel Injector Electrical Connector Bolts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated average torque value from the given range.

Emissions Sensors

Torque specifications for Emissions_sensors

Emissions Sensors

1

Oxygen Sensor Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on industry standards for oxygen sensor bolts.
2

Heated Oxygen Sensor (HO2S) Bolts

M10 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on industry standards for HO2S bolts.
3

EGR Valve Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Specified torque value for EGR valve bolts.
4

Fuel Injector Bolts

M10 x 1.5
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Specified torque value for fuel injector bolts.
5

Exhaust Gas Temperature (EGT) Sensor Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on industry standards for EGT sensor bolts.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Engine Block Bolts

M12 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average torque value for this bolt size and type.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
36.5 ft-lbs (49.5 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Muffler

1

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Oxygen Sensor

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Exhaust System Mounting

1

Exhaust System Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

Heat Shield

1

Heat Shield Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value for this bolt size and type.

F5a Transmission

Torque specifications for F5a Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (9.5 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)

Transmission Case

1

Transmission Case Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Bellhousing

1

Transmission Bellhousing Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Crossmember

1

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Pan Gasket

1

F5A Transmission Pan Gasket Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on general industry standards.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Ensure even tightening to prevent leaks.
2

Fuel Injector Bolts

M5 x 0.8
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Ensure injectors are seated properly before tightening.
3

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Ensure the fuel pump is properly aligned before tightening.

Fuel Storage System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the filler neck is properly aligned with the fuel tank.
3

Fuel Tank Sender Unit Bolts

M5 x 0.8
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the sender unit is properly seated before tightening.

Fuel Filtration System

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure the fuel filter is properly aligned before tightening.

Fuel Pressure Regulation

1

Fuel Pressure Regulator Bolts

M5 x 0.8
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure the regulator is properly seated before tightening.

Fuel Line Connections

1

Fuel Line Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure fittings are properly aligned and seated before tightening.

Fuel Cap

1

Fuel Cap

N/A (Hand-tightened)
Torque Specification
N/A
Important Notes
Hand-tighten the fuel cap, then turn an additional 1/4 turn to ensure a proper seal.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Ac Lines

1

A/C Line Fittings

M8 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value based on similar M8 x 1.25 fittings. Use a torque wrench to avoid overtightening.

Evaporator Housing

1

Evaporator Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 x 1.0 bolts. Avoid overtightening to prevent housing damage.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 x 1.0 bolts. Ensure the motor is properly aligned before tightening.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
13.5 ft-lbs (18.3 N·m)
Important Notes
Estimated value based on similar M8 x 1.25 fittings. Use a torque wrench to avoid overtightening.

Hvac Control Panel

1

HVAC Control Panel Mounting Bolts

M5 x 0.8
Torque Specification
6 ft-lbs (8.1 N·m)
Important Notes
Estimated value based on similar M5 x 0.8 bolts. Avoid overtightening to prevent damage to the panel.

Condenser

1

Condenser Mounting Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Suspension

Torque specifications for Suspension

Strut and Shock Absorber Mounting

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average value from 25-30 ft-lbs (34-41 nm) range.

Control Arm and Bushing Mounting

1

Control Arm Bolts

M16 x 1.5
Torque Specification
61.5 ft-lbs (83.3 N·m)
Important Notes
Estimated average value from 58-65 ft-lbs (78-88 nm) range.
2

Upper Control Arm Bushing Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated average value from 40-50 ft-lbs (54-68 nm) range.
3

Lower Control Arm Bushing Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated average value from 40-50 ft-lbs (54-68 nm) range.

Steering and Suspension Linkage

1

Ball Joint Nut

M14 x 1.5
Torque Specification
46 ft-lbs (62.3 N·m)
Important Notes
Estimated average value from 43-49 ft-lbs (58-66 nm) range.
2

Tie Rod End Nut

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.
3

Sway Bar Link Nut

M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average value from 29-36 ft-lbs (39-49 nm) range.

Steering Knuckle and Coil Spring Mounting

1

Steering Knuckle Bolts

M16 x 1.5
Torque Specification
75 ft-lbs (101.7 N·m)
Important Notes
Estimated average value from 70-80 ft-lbs (95-108 nm) range.
2

Coil Spring Mounting Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated average value from 30-40 ft-lbs (41-54 nm) range.

Stabilizer Bar Mounting

1

Stabilizer Bar Mounting Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated average value from 30-40 ft-lbs (41-54 nm) range.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the torque specification for the wheel bolts on a 2000-2006 MITSUBISHI Montero?

104 ft-lbs (141 Nm)

Q2

What type of torque wrench should I use for tightening critical bolts on my Montero?

Use a high-quality, calibrated torque wrench that meets or exceeds industry standards. Avoid using click-type torque wrenches for critical applications.

Q3

Can I use threadlocker on bolts when applying torque?

Yes, but only use a threadlocker specifically designed for automotive applications and follow the manufacturer's instructions carefully. Overuse or improper application of threadlocker can compromise torque accuracy.

Q4

What IS the torque specification for the spark plugs on a 2000-2006 MITSUBISHI Montero?

18 ft-lbs (24 Nm)

Q5

Can I reuse bolts after torquing them?

Yes, but inspect the bolts carefully for any damage or deformation. If a bolt IS damaged, replace it with a new one. Reusing damaged bolts can compromise torque accuracy and safety.

Q6

What IS the recommended torque for the oil pan drain plug on a 2000-2006 MITSUBISHI Montero?

29 ft-lbs (39 Nm)

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the montero.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Bolt Tightening Procedure for MITSUBISHI Montero

Technical procedure for tightening bolts on the MITSUBISHI Montero, including torque specifications.

  • Identify the bolt and determine the required torque specification from the service manual.
  • Set the digital torque wrench to the desired torque value.
  • Tighten the bolt until the torque wrench clicks or beeps, indicating that the correct torque has been achieved.
  • Repeat for all bolts that require tightening.
  • Double-check all bolts to ensure they are tightened to the correct torque.
View full procedure
Technical Service Bulletins

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We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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