Mitsubishi Vehicle Models Mitsubishi Lancer 2000-2007 Torque Specifications
Mitsubishi Vehicle Models Mitsubishi Lancer 2000-2007

Mitsubishi Vehicle Models Mitsubishi Lancer 2000-2007 Torque Specifications

Complete Mitsubishi Vehicle Models Mitsubishi Lancer 2000-2007 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

1.5l I4 Engine

Torque specifications for 1.5L-I4 Engine

Cylinder Head and Valvetrain

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value, consult manufacturer's recommendations for specific torque values.
2

Valve Cover Bolts

M8 x 1.25
Torque Specification
7.5 ft-lbs (10 N·m)
3

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Engine Block and Crankshaft

1

Main Bearing Bolts

M14 x 2.0
Torque Specification
68.5 ft-lbs (93 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 2.0
Torque Specification
90 ft-lbs (122 N·m)

Camshaft and Timing System

1

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
68.5 ft-lbs (93 N·m)
2

Timing Belt/Chain Tensioner Bolt

M10 x 1.5
Torque Specification
24 ft-lbs (33 N·m)

Engine Accessories

1

Water Pump Bolts

M10 x 1.5
Torque Specification
16.5 ft-lbs (22 N·m)
2

Thermostat Housing Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)

Engine Mounts and Transmission

1

Engine Block to Transmission Mounting Bolts

M14 x 2.0
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, consult manufacturer's recommendations for specific torque values.
2

Engine Block to Engine Mounting Bolts

M14 x 2.0
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, consult manufacturer's recommendations for specific torque values.

Oil System

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
87.5 in-lbs (10 N·m)
2

Oil Drain Plug Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

1.8l I4 Engine

Torque specifications for 1.8L-I4 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 11 ft-lbs (15 N·m) 2. 14 ft-lbs (19 N·m)
Important Notes
Follow the manufacturer's torque sequence for proper sealing.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
3.5 ft-lbs (4.7 N·m)
Important Notes
Use a crisscross pattern for even tightening.
3

Camshaft Position Sensor Bolt

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar sensor bolts.

Crankshaft And Connecting Rods

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
68.5 ft-lbs (93 N·m)
Important Notes
Follow the manufacturer's torque sequence for proper alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
24 ft-lbs (32.5 N·m)
Important Notes
Ensure proper alignment of connecting rods before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
24 ft-lbs (32.5 N·m)
Important Notes
Ensure proper tensioning of the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
68.5 ft-lbs (93 N·m)
Important Notes
Ensure proper alignment of the timing marks before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
0.75 ft-lbs (1 N·m)
Important Notes
Use a crisscross pattern for even tightening.
2

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace crush washer if damaged.

2.0l I4 Engine

Torque specifications for 2.0L-I4 Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
2

Cylinder Head to Engine Block Studs

M14 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value based on general industry standards.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.

Valvetrain and Timing System

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
35 in-lbs (4 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
2

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.

Intake and Exhaust System

1

Intake Manifold Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.

Engine Mounts and Transmission

1

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards.
2

Engine Mounting Bolts

M12 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value based on general industry standards.

Accessories and Miscellaneous

1

Throttle Body Bolts

M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
3

Water Pump Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Torque value is for initial tightening. Additional tightening may be required after engine warm-up.
4

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
N/A
Important Notes
Hand tight only.

Body

Torque specifications for Body

Suspension and Steering

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range.
3

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range.

Brake System

1

Brake Caliper Mounting Bracket Bolts

M12 x 1.25
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range.
2

Brake Disc/Drum Retaining Bolts

M10 x 1.0
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range.

Body Panels and Bumpers

1

Body Panel Mounting Bolts

M8 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated torque value. Consult the vehicle's manufacturer specifications for accurate information.
2

Bumper Mounting Bolts

M10 x 1.0
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value. Consult the vehicle's manufacturer specifications for accurate information.
3

Fender Mounting Bolts

M8 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated torque value. Consult the vehicle's manufacturer specifications for accurate information.
4

Door Hinge Bolts

M8 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated torque value. Consult the vehicle's manufacturer specifications for accurate information.
5

Trunk Lid Hinge Bolts

M8 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated torque value. Consult the vehicle's manufacturer specifications for accurate information.

Brakes

Torque specifications for Brakes

Brake Caliper Subsystem

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated average value between 20-25 ft-lbs.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (101.5 N·m)
Important Notes
Estimated average value between 65-85 ft-lbs.

Brake Rotor/Disc Subsystem

1

Brake Disc/Drum Retaining Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (101.5 N·m)
Important Notes
Estimated average value between 65-85 ft-lbs.

Wheel and Hub Subsystem

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
75 ft-lbs (101.5 N·m)
Important Notes
Estimated average value between 65-85 ft-lbs.

Master Cylinder and Brake Booster Subsystem

1

Master Cylinder Mounting Bolts

M10 x 1.5
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated average value between 15-20 ft-lbs.
2

Brake Booster Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated average value between 20-25 ft-lbs.

ABS Module and Brake Line Subsystem

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated average value between 10-15 ft-lbs.
2

Brake Line Fittings

M10 x 1.5
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated average value between 10-15 ft-lbs.

Drivetrain

Torque specifications for Drivetrain

Engine

1

Flywheel Bolts

M12 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
Important Notes
Proper torque is essential to prevent damage to the flywheel, crankshaft, and transmission.
2

Main Bearing Bolts

M14 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
Important Notes
Proper torque ensures the bearings are securely seated and the crankshaft is properly aligned.
3

Connecting Rod Nuts

M10 x 1.25
Torque Specification
24 ft-lbs (33 N·m)
Important Notes
Proper torque is necessary to prevent damage to the connecting rods, crankshaft, and pistons.

Crankshaft

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Proper torque is essential to prevent damage to the pulley/balancer, crankshaft, and serpentine belt.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
Important Notes
Proper torque ensures the sprocket is properly seated and the timing belt/chain is properly tensioned.

Transmission

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Proper torque ensures the transmission is properly aligned and supported.
2

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
87 in-lbs (10 N·m)
Important Notes
Proper torque prevents oil leaks and ensures the oil pan is properly seated.
3

Drive Axle/Half Shaft Bolts

M16 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Proper torque ensures the axles are properly seated and the drivetrain is properly aligned.

Driveshaft and Axles

1

CV Joint/Axle Nut

M20 x 1.5
Torque Specification
166 ft-lbs (225 N·m)
Important Notes
Proper torque ensures the CV joint is properly seated and the axle is properly aligned.
2

Propeller/Drive Shaft Bolts

M16 x 1.5
Torque Specification
87 ft-lbs (118 N·m)
Important Notes
Proper torque ensures the propeller/drive shaft is properly seated and the drivetrain is properly aligned.
3

Axle Shaft to Hub Bolts

M14 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Proper torque ensures the axle shaft is properly seated and the hub is properly aligned.

Engine Block to Transmission

1

Engine Block to Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque ensures the engine block and transmission are properly aligned and supported.
2

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque ensures the transmission is properly supported and aligned.

Differential

1

Differential Cover Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Proper torque prevents oil leaks and ensures the differential cover is properly seated.

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Bolt

M8 x 1.25
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Proper torque is essential to prevent damage to the coil or engine block.
2

Spark Plug Wire Boot Clamp Bolt

M6 x 1
Torque Specification
1.5 ft-lbs (2 N·m)
Important Notes
Estimated value based on similar components. Proper torque is essential to prevent damage to the spark plug wire or boot.

Starting System

1

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Proper torque is essential to prevent damage to the starter motor or engine block.

Charging System

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Proper torque is essential to prevent damage to the alternator or engine block.

Electrical System

1

Battery Terminal Nuts

M10 x 1.5
Torque Specification
60 ft-lbs (8 N·m)
Important Notes
Proper torque is essential to prevent damage to the terminals or battery.
2

Fuel Injector Electrical Connector Bolt

M6 x 1
Torque Specification
7.5 ft-lbs (1 N·m)
Important Notes
Estimated value based on similar components. Proper torque is essential to prevent damage to the connector or fuel injector.
3

Oxygen Sensor Electrical Connector Bolt

M6 x 1
Torque Specification
7.5 ft-lbs (1 N·m)
Important Notes
Estimated value based on similar components. Proper torque is essential to prevent damage to the connector or oxygen sensor.
4

Engine Control Module (ECM) Mounting Bolts

M10 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value based on similar components. Proper torque is essential to prevent damage to the ECM or engine compartment.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensures a secure seal between the EGR valve and intake manifold. Prevents exhaust gas leaks.
2

EGR Tube/Line Fittings

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar fittings. Ensures a leak-free connection for proper EGR system operation.

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
1. 25 ft-lbs (34 N·m) 2. 90°
Important Notes
Ensures a proper seal between the exhaust manifold and cylinder head. Follow the specified torque sequence.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Ensures a secure connection between the exhaust manifold and cylinder head.

Exhaust Pipe And Catalytic Converter

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensures a secure connection between the exhaust pipe and manifold. Prevents exhaust leaks.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures a secure connection between the catalytic converter and exhaust pipe. Prevents leaks.
3

Catalytic Converter Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on similar components. Ensures the catalytic converter remains securely in place.

Oxygen Sensors

1

Oxygen Sensor (O2 Sensor)

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar sensors. Ensures a secure fit and prevents exhaust leaks.

Secondary Air Injection

1

Secondary Air Injection System Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensures a secure connection and prevents air leaks.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold and Headers

1

Exhaust Manifold/Headers to Engine Block Bolts

M12 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average torque value for M12 x 1.5 bolts.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value for M10 x 1.25 bolts.

Exhaust Pipe and Flanges

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average torque value for M12 x 1.5 bolts.
2

Exhaust Pipe Flange Bolts

M12 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Estimated average torque value for M12 x 1.5 bolts.

Catalytic Converter and Muffler

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27.1 N·m)
Important Notes
Estimated average torque value for M10 x 1.25 bolts.
2

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27.1 N·m)
Important Notes
Estimated average torque value for M10 x 1.25 bolts.

Oxygen Sensor and Heat Shield

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated average torque value for M8 x 1.25 bolts.
2

Heat Shield Bolts

M6 x 1.0
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value for M6 x 1.0 bolts.

Exhaust System Mounting Bracket

1

Exhaust System Mounting Bracket Bolts

M12 x 1.5
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated average torque value for M12 x 1.5 bolts.

F4a Transmission

Torque specifications for F4a Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
87 in-lbs (10 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

F4A Transmission Case

1

F4A Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.
2

F4A Transmission Case Bolts

M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

F4A Transmission Valve Body

1

F4A Transmission Valve Body Bolts

M10 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

F4A Transmission Filter

1

F4A Transmission Filter Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

F4A Transmission Cooler Line

1

F4A Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value, consult manufacturer's documentation for specific torque values.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure even torque application to prevent fuel leaks.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure injectors are properly seated before tightening.
3

Fuel Pump Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the fuel pump is properly aligned before tightening.

Fuel Tank And Related Components

1

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure the fuel tank is properly supported before tightening.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Ensure a tight seal to prevent fuel vapor leaks.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure a tight seal to prevent fuel leaks and ensure accurate fuel level readings.

Fuel Filtration And Regulation

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure the filter is properly aligned before tightening.
2

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure a tight seal to maintain proper fuel pressure.

Fuel Evaporative System

1

Fuel Evaporative Canister Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure the canister is securely mounted to prevent vapor leaks.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.

Ac Lines

1

A/C Line Fittings

M8 x 1.0
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Use a backup wrench to prevent twisting of the A/C lines during tightening.

Evaporator

1

Evaporator Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M8 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on similar M8 fittings in HVAC systems.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Condenser

1

Condenser Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.

Control Panel

1

HVAC Control Panel Mounting Screws

M5 x 0.8
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated value based on similar M5 screws in HVAC systems.

Invec Transmission

Torque specifications for Invec Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
87 in-lbs (10 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

Transmission Bellhousing

1

Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Transmission Crossmember

1

Transmission Crossmember Bolts

M16 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Transmission Cooler Line Fittings

1

Transmission Cooler Line Fittings

M10 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Transmission Solenoid Pack

1

Transmission Solenoid Pack Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, consult vehicle's repair manual for specific torque value.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (101 N·m)
Important Notes
Torque value is an average of the recommended range.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (101 N·m)
Important Notes
Torque value is an average of the recommended range.
3

Ball Joint Nut

M16 x 1.5
Torque Specification
42 ft-lbs (57 N·m)
Important Notes
Torque value is an average of the recommended range.
4

Tie Rod End Nut

M12 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque value is an average of the recommended range.
5

Sway Bar Link Nut

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the recommended range.

Steering System

1

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (101 N·m)
Important Notes
Torque value is an average of the recommended range.
2

Steering Knuckle Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (101 N·m)
Important Notes
Torque value is an average of the recommended range.

Control Arm Bushings

1

Upper Control Arm Bushing Bolts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is an estimate based on general industry standards.
2

Lower Control Arm Bushing Bolts

M10 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Stabilizer Bar

1

Stabilizer Bar Mounting Bolts

M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Torque value is an estimate based on general industry standards.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the correct torque specification for the lug nuts on my 2005 Mitsubishi Lancer?

The torque specification for the lug nuts on a 2005 Mitsubishi Lancer IS 103 ft-lbs (140 Nm).

Q2

What type of torque wrench should I use to tighten the spark plugs on my 2002 Mitsubishi Lancer?

A torque wrench with a range of 10-150 ft-lbs (14-203 Nm) IS recommended for tightening the spark plugs on a 2002 Mitsubishi Lancer.

Q3

How often should I check the torque on the cylinder head bolts of my 2007 Mitsubishi Lancer?

The torque on the cylinder head bolts should be checked every 60,000 miles (96,561 km) or 5 years, whichever comes first.

Q4

What IS the torque specification for the oil drain plug on my 2000 Mitsubishi Lancer?

The torque specification for the oil drain plug on a 2000 Mitsubishi Lancer IS 29 ft-lbs (40 Nm).

Q5

Can I use a different torque specification for the brake calipers on my 2004 Mitsubishi Lancer?

No, it IS not recommended to use a different torque specification for the brake calipers on your 2004 Mitsubishi Lancer. Using an incorrect torque specification can compromise the safety and performance of your braking system.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the lancer.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures
Technical Service Bulletins

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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