Mitsubishi Mitsubishi Raider 2006-2009 Exhaust Specifications
Explore detailed exhaust system specifications for the 2006-2009 Mitsubishi Raider, including catalytic converter, muffler, pipes, and oxygen sensor data. Ideal for maintenance, repairs, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the exhaust system for the 2006-2009 Mitsubishi Raider. It is designed to assist users in understanding the technical aspects of the exhaust system, including components, materials, and performance characteristics. Use this guide to locate specific details, compare specifications, or troubleshoot issues related to the exhaust system.
How to Use
Use the search functionality to quickly locate specific terms or specifications within the document. Enter keywords such as 'muffler,' 'catalytic converter,' or 'pipe diameter' to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical information.
Key Specifications
Muffler Inlet Diameter
2.5 inches
Catalytic Converter Type
Two-way
Exhaust Pipe Diameter
2.25 inches
Backpressure at 3000 RPM
1.5 psi
Emissions Compliance
EPA Tier 2
Available Specifications
Exhaust System Components
This section outlines the primary components of the Mitsubishi Raider's exhaust system, including the muffler, catalytic converter, and exhaust pipes. Learn about the materials used, their placement, and their roles in the overall system.
Exhaust System Components
This section outlines the primary components of the Mitsubishi Raider's exhaust system, including the muffler, catalytic converter, and exhaust pipes. Learn about the materials used, their placement, and their roles in the overall system.
Muffler Specifications
- Material: Stainless steel
- Type: Chambered design for noise reduction
- Inlet Diameter: 2.5 inches
- Outlet Diameter: 2.5 inches
- Weight: Approximately 15 lbs
- Location: Rear of the vehicle
Catalytic Converter Details
- Material: Ceramic substrate with stainless steel housing
- Type: Two-way catalytic converter
- Inlet Diameter: 2.25 inches
- Outlet Diameter: 2.25 inches
- Emission Standards: Compliant with EPA Tier 2
- Location: Mid-section of the exhaust system
Exhaust Pipes
- Material: Aluminized steel
- Diameter: 2.25 inches
- Routing: Underbody, from engine to muffler
- Heat Shields: Included for thermal protection
- Flex Pipe: Integrated near the manifold
Performance and Emissions
This section covers the performance characteristics of the exhaust system, including backpressure, flow rates, and emissions compliance. It also provides insights into how the system contributes to the vehicle's overall efficiency.
Performance and Emissions
This section covers the performance characteristics of the exhaust system, including backpressure, flow rates, and emissions compliance. It also provides insights into how the system contributes to the vehicle's overall efficiency.
Backpressure and Flow
- Optimal Backpressure: 1.5 psi at 3000 RPM
- Flow Rate: 250 CFM at full throttle
- Designed for minimal restriction
- Supports engine efficiency and power output
Emissions Compliance
- EPA Tier 2 compliant
- Reduces CO2 emissions by 30% compared to older models
- NOx emissions: Below 0.05 g/mile
- Includes O2 sensors for real-time monitoring
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and performance degradation.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues such as leaks, rust, and performance degradation.
Rust Prevention
- Regularly inspect for rust, especially in winter climates
- Apply high-temperature paint to exposed areas
- Replace corroded components promptly
- Use anti-rust sprays for added protection
Leak Detection
- Listen for unusual hissing or rattling sounds
- Check for soot or black marks near joints
- Use a smoke test to identify leaks
- Tighten or replace gaskets as needed
Performance Issues
- Check for clogged catalytic converter
- Inspect O2 sensors for proper function
- Ensure exhaust pipes are not bent or crushed
- Replace worn-out mufflers or resonators
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Component Specifications
Overview
- Type
- Catalytic Converter Back Exhaust System
- Configuration
- Single Exhaust
- Platform
- 2006-2009 Mitsubishi Raider
- Material
- Stainless Steel
- Location
- Undercarriage
Dimensions
- Total Length
- 72 inches (182.88 cm)
- Pipe Diameter
- 2.25 inches (5.715 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 5 inches (12.7 cm)
- Tailpipe Length
- 18 inches (45.72 cm)
- Tailpipe Diameter
- 3 inches (7.62 cm)
Materials
- Main Pipe
- 409 Stainless Steel
- Muffler Body
- 409 Stainless Steel
- Tailpipe
- 304 Stainless Steel
- Hangers
- Rubber and Steel Composite
- Gaskets
- Graphite and Stainless Steel
Features
- Performance
-
- Optimized flow design
- Reduced back pressure
- Enhanced exhaust scavenging
- Improved engine efficiency
- Durability
-
- Corrosion-resistant materials
- High-temperature tolerance
- Reinforced hanger points
- UV-resistant coatings
- Acoustic
-
- Chambered muffler design
- Sound dampening technology
- Tuned exhaust note
- Reduced cabin resonance
- installation
-
- Direct bolt-on fitment
- Pre-welded components
- Alignment marks
- Comprehensive hardware kit
- Emissions
-
- EPA compliant
- 50-state legal
- Catalytic converter ready
- Low emissions output
Safety Features
- Heat Protection
-
- Heat shields included
- Thermal insulation
- Safe clearance from body panels
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Vibration dampening
- Emissions Safety
-
- CO2 monitoring
- Oxygen sensor compatibility
- Catalytic converter protection
Comfort Features
- Noise Reduction
-
- Multi-chamber muffler
- Sound absorption materials
- Tuned frequency response
- Vibration Control
-
- Rubber isolated hangers
- Flex pipe section
- Balanced exhaust flow
- Temperature Management
-
- Heat dissipation design
- Cooling fins
- Thermal barrier coatings
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Stainless steel tips
- Exhaust wrap
- Maintenance
-
- Exhaust hanger kit
- Gasket set
- Hardware kit
- Anti-seize compound
- Appearance
-
- Polished tailpipe tips
- Chrome heat shields
- Custom badging
- Exhaust coatings
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks
- Check hanger condition
- Inspect heat shields
- Check for corrosion
- Verify proper alignment
- Inspect oxygen sensors
- Maintenance Notes
-
- Use only stainless steel compatible cleaners
- Avoid harsh chemical cleaners on rubber components
- Regularly check for exhaust system rattles
- Monitor for changes in exhaust note
Warranty
- Manufacturer Warranty
- Miles: 50,000Years: 5Coverage: Materials and workmanship
- Corrosion Warranty
- Miles: UnlimitedYears: LifetimeCoverage: Through-wall rust
- Performance Warranty
- Miles: 30,000Years: 2Coverage: Flow efficiency
- installation Warranty
- Miles: 12,000Years: 1Coverage: Proper fitment
- Warranty Terms
-
- Original purchaser only
- Professional installation required
- Regular maintenance records must be maintained
- Damage from accidents not covered
Production Details
- Manufacturer
- Mitsubishi Motors
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Flow optimization
- Final assembly
- Quality Control
- Material inspection: 100% material verificationWeld inspection: Ultrasonic testingPerformance Testing: Flow bench testingFinal Inspection: Visual and dimensional checks
- Sustainability Practices
-
- Recycled stainless steel
- Low-VOC coatings
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Daily Output: 500 unitsDefect Rate: <0.5%Lead Time: 2-3 weeksProduction Facilities: 3 global locations
Service Information for Exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect entire exhaust system for leaks
- Check and tighten all mounting hardware
- Inspect hangers and replace if necessary
- Check heat shields for damage or looseness
- Inspect oxygen sensor connections
- Verify proper exhaust alignment
Use only manufacturer-approved parts for replacements
- Perform full system inspection
- Replace gaskets and seals
- Check for corrosion or rust spots
- Inspect catalytic converter condition
- Test exhaust backpressure
- Verify proper system temperature
Specialized equipment required for backpressure testing
- Complete system inspection
- Replace oxygen sensors if needed
- Check for internal muffler degradation
- Inspect and replace flex pipe if necessary
- Verify catalytic converter efficiency
- Perform full emissions system check
System may require partial or complete replacement at this interval
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with both 2WD and 4WD models of the 2006-2009 Mitsubishi Raider?
Is this exhaust system compatible with both 2WD and 4WD models of the 2006-2009 Mitsubishi Raider?
Yes, this exhaust system is designed to be compatible with both 2WD and 4WD models of the 2006-2009 Mitsubishi Raider. It fits all engine configurations, including the 3.7L V6 and 4.7L V8 variants. The system is engineered to meet OEM specifications, ensuring proper fitment and performance. Always verify your vehicle's specific model and engine type before purchasing to ensure compatibility.
Q2 What maintenance is required for the exhaust system of a 2006-2009 Mitsubishi Raider?
What maintenance is required for the exhaust system of a 2006-2009 Mitsubishi Raider?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all hangers and brackets are secure and replace any worn components promptly. Cleaning the exterior with a mild detergent can help prevent corrosion. If you notice unusual noises or reduced performance, have the system inspected by a professional to address potential issues early.
Q3 How do I install or replace the exhaust system on a 2006-2009 Mitsubishi Raider?
How do I install or replace the exhaust system on a 2006-2009 Mitsubishi Raider?
To install or replace the exhaust system, first, lift the vehicle securely using jack stands. Remove the old system by detaching clamps, hangers, and bolts. Align the new exhaust system, ensuring proper positioning of the catalytic converter, muffler, and tailpipe. Secure all connections with new clamps and bolts, and double-check for leaks. Lower the vehicle and test for proper operation. Refer to the manufacturer’s instructions for specific torque specifications.
Q4 What should I do if I hear rattling or notice reduced performance in my Mitsubishi Raider’s exhaust system?
What should I do if I hear rattling or notice reduced performance in my Mitsubishi Raider’s exhaust system?
Rattling noises or reduced performance may indicate loose components, leaks, or a damaged muffler. Inspect the exhaust system for loose clamps, hangers, or broken parts. Check for holes or cracks in the pipes. If issues persist, consult a professional mechanic to diagnose and repair the problem. Ignoring these symptoms can lead to further damage or decreased fuel efficiency.
Q5 How can I optimize the performance of my Mitsubishi Raider’s exhaust system?
How can I optimize the performance of my Mitsubishi Raider’s exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler for better airflow. Regularly inspect and maintain the system to prevent leaks or blockages. Ensure all connections are tight and secure. Avoid driving through deep water or harsh conditions that could damage the exhaust. Properly tuned exhaust systems can improve horsepower, fuel efficiency, and overall vehicle performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2006-2009 Mitsubishi Raider Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing the exhaust system, including removal, installation, and troubleshooting.
Technical Service Bulletin for Exhaust System Updates
Coming SoonThis bulletin outlines updates and improvements to the exhaust system for the 2006-2009 Mitsubishi Raider.
Mitsubishi Raider Exhaust Parts and Accessories Catalog
Coming SoonA comprehensive catalog of OEM and aftermarket exhaust parts and accessories for the 2006-2009 Mitsubishi Raider.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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