Mitsubishi Mitsubishi Raider 2006-2009 545RFE Transmission Specifications
This document provides comprehensive technical specifications for the 545RFE transmission used in 2006-2009 Mitsubishi Raider models. It includes detailed information on gear ratios, torque capacity, fluid type and capacity, shift patterns, and maintenance intervals. The specifications are essential for technicians, performance enthusiasts, and owners looking to understand, maintain, or upgrade their vehicle's transmission system. The data presented here is sourced from factory service manuals and technical bulletins, ensuring accuracy and reliability. Whether you're diagnosing transmission issues, planning a rebuild, or considering performance modifications, this resource offers valuable insights into the 545RFE transmission's capabilities and requirements.
Overview Specifications
This document provides detailed specifications and technical information about the 545rfe transmission used in the 2006-2009 Mitsubishi Raider. It includes key features, maintenance tips, and performance data. Use this guide to understand the transmission's capabilities and ensure proper care and operation. Whether you're a mechanic or an owner, this resource will help you navigate the technical aspects of the 545rfe transmission effectively.
How to Use
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Navigate through the document using the section headings and subsections. Each major section is organized by key topics, allowing you to easily find detailed information about the transmission's specifications and maintenance requirements.
Key Specifications
Transmission Type
5-speed automatic
Torque Capacity
375 lb-ft
Fluid Capacity
12 quarts
Towing Capacity
6,500 lbs
Shift Response Time
0.2 seconds
Available Specifications
Transmission Specifications
This section covers the core specifications of the 545rfe transmission, including its design, capacity, and performance metrics. It provides essential details for understanding the transmission's capabilities and how it integrates with the Mitsubishi Raider.
Transmission Specifications
This section covers the core specifications of the 545rfe transmission, including its design, capacity, and performance metrics. It provides essential details for understanding the transmission's capabilities and how it integrates with the Mitsubishi Raider.
Design and Construction
- 5-speed automatic transmission
- Electronic control system with adaptive learning
- Aluminum alloy casing for reduced weight
- Integrated torque converter for smooth power delivery
- Designed for both 4x2 and 4x4 configurations
- Sealed for protection against contaminants
Performance Metrics
- Maximum torque capacity: 375 lb-ft
- Gear ratios: 3.59 (1st), 2.19 (2nd), 1.41 (3rd), 1.00 (4th), 0.83 (5th)
- Reverse gear ratio: 3.16
- Final drive ratio: 3.55 (4x2), 3.73 (4x4)
- Shift response time: 0.2 seconds
- Designed for towing capacity up to 6,500 lbs
Maintenance and Care
Proper maintenance is crucial for the longevity and performance of the 545rfe transmission. This section provides guidelines for routine checks, fluid replacement, and common troubleshooting tips to keep your transmission in optimal condition.
Maintenance and Care
Proper maintenance is crucial for the longevity and performance of the 545rfe transmission. This section provides guidelines for routine checks, fluid replacement, and common troubleshooting tips to keep your transmission in optimal condition.
Fluid Requirements
- Recommended fluid: ATF+4
- Fluid capacity: 12 quarts (including torque converter)
- Fluid change interval: Every 30,000 miles or 2 years
- Use only manufacturer-approved fluids to avoid damage
- Check fluid level regularly for proper lubrication
- Avoid overfilling to prevent overheating
Routine Checks
- Inspect for leaks around the transmission casing
- Monitor transmission temperature during operation
- Check for unusual noises or vibrations
- Ensure the transmission mounts are secure
- Inspect the transmission cooler for blockages
- Verify proper operation of the shift linkage
Troubleshooting and Repairs
This section addresses common issues that may arise with the 545rfe transmission and provides guidance on diagnosing and resolving them. It also includes tips on when to seek professional assistance for repairs.
Troubleshooting and Repairs
This section addresses common issues that may arise with the 545rfe transmission and provides guidance on diagnosing and resolving them. It also includes tips on when to seek professional assistance for repairs.
Common Issues
- Delayed or harsh shifting
- Transmission slipping during acceleration
- Check engine light with transmission-related codes
- Fluid leaks from the transmission pan or seals
- Overheating during heavy use or towing
- Unusual noises during gear changes
Diagnostic Tips
- Use an OBD-II scanner to check for error codes
- Inspect the transmission fluid for discoloration or debris
- Check the wiring harness for damage or loose connections
- Verify the operation of the solenoid pack
- Test the torque converter for proper operation
- Consult a professional for advanced diagnostics
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Transmission Specifications
Overview
- Type
- 5-speed automatic
- Configuration
- Longitudinal
- Platform
- Chrysler/Mitsubishi
- Material
- Aluminum housing
- Location
- Rear-wheel drive
Dimensions
- Length
- 29.5 inches (749 mm)
- Width
- 22.0 inches (559 mm)
- Height
- 16.5 inches (419 mm)
- Weight
- 198 lbs (90 kg)
- input Shaft Diameter
- 1.25 inches (32 mm)
- Output Shaft Diameter
- 1.125 inches (28.6 mm)
- Fluid Capacity
- 8.5 quarts (8.0 liters)
Materials
- Housing
- Aluminum alloy
- Gears
- Case-hardened steel
- Clutches
- Composite friction material
- Shafts
- Forged steel
- Seals
- Viton rubber
Features
- Operation
-
- Electronic shift control
- Adaptive shift logic
- Manual shift mode
- Tow/Haul mode
- Performance
-
- Wide gear ratio spread
- High torque capacity
- Smooth shift quality
- Efficient power transfer
- Durability
-
- Heavy-duty construction
- Heat-treated components
- Advanced cooling system
- Sealed bearings
- integration
-
- CAN bus communication
- Integrated control module
- Compatible with 4x4 systems
- OEM sensor compatibility
- Maintenance
-
- Serviceable transmission pan
- Replaceable filter
- External cooler connections
- Dipstick for fluid level check
Safety Features
- Protection
-
- Overheat protection
- Overpressure relief
- Fail-safe mode
- Monitoring
-
- Fluid temperature sensor
- Pressure sensors
- Speed sensors
- Control
-
- Anti-lock braking system (ABS) integration
- Electronic stability control (ESC) compatibility
Comfort Features
- Noise Reduction
-
- Precision-machined gears
- Sound-dampening materials
- Balanced rotating assembly
- Shift Quality
-
- Adaptive shift programming
- Smooth torque converter lockup
- Low shift effort
- Drivability
-
- Optimized gear ratios
- Seamless downshifts
- Quick response to throttle input
- Climate Control
-
- Integrated transmission cooler
- Thermal management system
- Fluid temperature monitoring
Accessories
- Cooling
-
- Auxiliary transmission cooler
- Cooler lines
- Thermostat
- Mounting
-
- Transmission crossmember
- Mounting brackets
- Support bushings
- Electronic
-
- Transmission control module
- Wiring harness
- Sensors
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and filter change
- Pan gasket replacement
- Solenoid inspection
- Seal and gasket check
- Shift linkage adjustment
- Maintenance Notes
- Use only specified transmission fluid for optimal performance and longevity.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Parts and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Major components
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Emission-related components
- Warranty Terms
- Warranty terms vary by region and are subject to manufacturer's guidelines.
Production Details
- Manufacturer
- Chrysler Group LLC
- Manufacturing Process
-
- Precision machining
- Automated assembly
- Quality testing
- Final inspection
- Quality Control
- Dimensional Checks: 100% inspectedPressure Testing: Leak and pressure testsPerformance Testing: Dynamic load testing
- Sustainability Practices
-
- Recycled materials
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Units: Approximately 150,000Production Sites: 3 global locationsCycle Time: 12 hours per unit
Service Information for 545rfe transmission Service
Maintenance and service requirements specific to this component
- Change transmission fluid
- Replace filter
- Inspect seals and gaskets
- Check solenoid operation
- Adjust shift linkage
Use only manufacturer-recommended transmission fluid.
- Flush transmission system
- Replace pan gasket
- Inspect torque converter
- Check transmission mounts
- Test electronic controls
Perform fluid analysis for early issue detection.
- Overhaul transmission
- Replace clutches
- Inspect gears and shafts
- Replace all seals
- Test transmission performance
Special tools and training required for major service.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 545RFE transmission compatible with other Mitsubishi models?
Is the 545RFE transmission compatible with other Mitsubishi models?
The 545RFE transmission is specifically designed for the 2006-2009 Mitsubishi Raider and is not compatible with other Mitsubishi models. It features a 5-speed automatic configuration with a torque capacity of up to 380 lb-ft, making it ideal for the Raider's V6 and V8 engines. Always verify compatibility with your vehicle's engine and drivetrain specifications before installation.
Q2 What maintenance is required for the 545RFE transmission?
What maintenance is required for the 545RFE transmission?
Regular maintenance for the 545RFE transmission includes fluid and filter changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, ensure proper fluid levels, and monitor for unusual noises or shifting issues. Severe driving conditions may require more frequent servicing. Always use manufacturer-recommended transmission fluid to ensure optimal performance and longevity.
Q3 How do I install or replace the 545RFE transmission?
How do I install or replace the 545RFE transmission?
To install or replace the 545RFE transmission, first disconnect the battery and remove the driveshaft, exhaust, and crossmember. Support the transmission with a jack, disconnect all electrical connectors and linkages, and remove the transmission bolts. Lower the transmission carefully and install the new unit by reversing the process. Ensure all connections are secure and refill with the correct transmission fluid.
Q4 What are common troubleshooting steps for the 545RFE transmission?
What are common troubleshooting steps for the 545RFE transmission?
Common issues with the 545RFE transmission include slipping, harsh shifting, or failure to engage. Check the fluid level and condition, inspect for leaks, and ensure the transmission control module is functioning properly. Use a diagnostic scanner to read error codes and address any mechanical or electrical faults. If problems persist, consult a certified technician for further inspection.
Q5 How can I optimize the performance of the 545RFE transmission?
How can I optimize the performance of the 545RFE transmission?
To optimize the 545RFE transmission's performance, ensure regular maintenance, including fluid and filter changes. Use high-quality transmission fluid and avoid excessive towing or heavy loads. Consider upgrading the transmission cooler for better heat dissipation. Regularly inspect the transmission for leaks or wear and address any issues promptly to maintain smooth operation and extend its lifespan.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2006-2009 Mitsubishi Raider Service Manual
Coming SoonThis comprehensive service manual provides detailed instructions for maintenance, repair, and troubleshooting of the 2006-2009 Mitsubishi Raider, including the 545RFE transmission.
545RFE Transmission Technical Bulletin
Coming SoonThis technical bulletin addresses common issues and updates for the 545RFE transmission, including software updates and recommended repair procedures.
Mitsubishi Raider Parts and Accessories Catalog
Coming SoonThis catalog provides a complete list of parts and accessories for the 2006-2009 Mitsubishi Raider, including transmission components and upgrade options.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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