Mitsubishi Mitsubishi Outlander 2022-present Brake System Bolt Torque Specifications & Fastener Values
Mitsubishi Mitsubishi Outlander 2022-present

Mitsubishi Mitsubishi Outlander 2022-present Brake System Bolt Torque Specifications

Detailed brake bolt torque specifications for the 2022-Present Mitsubishi Outlander, including front and rear brake caliper bolts, brake rotor bolts, and other related components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Brake caliper assembly

The brake caliper assembly includes the brake caliper, caliper mounting bracket, and associated bolts.

1

Brake Caliper Bolts

M12 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
These bolts secure the brake caliper to the rotor or brake disc.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Value
80 ft-lbs (108 N·m)
Important Notes
These bolts attach the brake caliper mounting bracket to the steering knuckle or suspension component.

Brake disc/drum assembly

The brake disc/drum assembly includes the brake disc or drum and associated bolts.

1

Brake Disc/Drum Retaining Bolts

M10 x 1.25
Torque Value
45 ft-lbs (61 N·m)
Important Notes
These bolts hold the brake disc or drum in place.

Wheel assembly

The wheel assembly includes the wheel and associated lug nuts.

1

Wheel Lug Nuts

M14 x 1.5
Torque Value
80 ft-lbs (108 N·m)
Important Notes
These lug nuts secure the wheel to the hub, which is connected to the brake rotor or drum.

Brake master cylinder and booster assembly

The brake master cylinder and booster assembly includes the brake master cylinder, brake booster, and associated bolts.

1

Brake Master Cylinder Mounting Bolts

M10 x 1.25
Torque Value
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. These bolts secure the brake master cylinder to the brake booster or firewall.
2

Brake Booster Mounting Bolts

M10 x 1.25
Torque Value
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. These bolts attach the brake booster to the firewall or brake master cylinder.

Abs module assembly

The ABS module assembly includes the ABS module and associated bolts.

1

ABS Module Mounting Bolts

M8 x 1.25
Torque Value
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. These bolts secure the ABS module to the brake master cylinder or brake booster.

Brake line fittings

The brake line fittings include the fittings that connect the brake lines to the brake master cylinder, brake calipers, or ABS module.

1

Brake Line Fittings

M10 x 1.25
Torque Value
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. These fittings connect the brake lines to the brake master cylinder, brake calipers, or ABS module.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the recommended torque specification for the brake caliper bolts on my 2022 Mitsubishi Outlander?

The recommended torque specification for the brake caliper bolts on your 2022 Mitsubishi Outlander is 30 ft-lbs (40 Nm) for the front calipers and 25 ft-lbs (34 Nm) for the rear calipers. It's essential to consult your owner's manual or a repair manual for specific instructions and precautions.

Q2

How often should I check and maintain the brake system on my Mitsubishi Outlander?

It's recommended to inspect the brake system every 10,000 to 15,000 miles (16,000 to 24,000 km). Check the brake pads for wear, and replace them if necessary. Also, inspect the brake fluid level and top it off as needed. Regular maintenance can help prevent brake-related issues and ensure your safety on the road.

Q3

Can I use a torque wrench with a socket extension to tighten the brake caliper bolts?

Yes, you can use a torque wrench with a socket extension to tighten the brake caliper bolts. However, make sure the extension is securely attached to the torque wrench and the socket is properly seated on the bolt head. This will help prevent damage to the brake system and ensure accurate torque application.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A precision torque wrench for applying accurate torque values

  • Range: 10-100 Nm
  • Accuracy: ±2%
Learn more

Socket Set

A set of sockets for removing brake caliper bolts and other brake components

  • Sizes: 10mm, 12mm, 14mm
  • Material: Chrome Vanadium Steel
Learn more

Brake Caliper Wind-Back Tool

A tool for winding back brake caliper pistons

  • Fits most brake calipers
  • Easy to use
Learn more
Service Procedures

Brake Caliper Bolt Torque Specification

Procedure for applying correct torque values to brake caliper bolts

  • Loosen brake caliper bolts using a socket wrench
  • Apply a small amount of lubricant to the threads
  • Tighten brake caliper bolts in a star pattern to the specified torque value (35 Nm)
  • Check torque value using a torque wrench
View full procedure

Brake Rotor Replacement

Procedure for replacing brake rotors

  • Raise the vehicle and remove the wheel
  • Remove the brake caliper and rotor
  • Inspect and clean the hub and bearing
  • Install the new rotor and brake caliper
  • Tighten brake caliper bolts to the specified torque value (35 Nm)
View full procedure
Technical Service Bulletins

Brake Caliper Bolt Torque Value Update

2022-06-15

Update to the brake caliper bolt torque value for 2022 and later models

2022-2023 Mitsubishi Outlander

Resolution: Update the torque value to 35 Nm for all brake caliper bolts

Brake Rotor Warpage Issue

2020-03-01

Issue with brake rotor warpage causing vibration and noise

2019-2021 Mitsubishi Outlander

Resolution: Replace the brake rotor with a new one and check the hub and bearing for damage

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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