Mitsubishi Mitsubishi Outlander 2006-2012 Exhaust Specifications
Detailed exhaust system specifications for the 2006-2012 Mitsubishi Outlander, including parts compatibility, dimensions, and materials. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2006-2012 Mitsubishi Outlander. It covers key components, materials, dimensions, and performance metrics. Use this guide to understand the exhaust system's design, maintenance requirements, and compatibility. Whether you're a mechanic, enthusiast, or owner, this resource will help you navigate the technical details efficiently. Each section is organized for easy reference, and the quick reference table summarizes the most critical specifications.
How to Use
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Key Specifications
Main Pipe Diameter
2.25 inches
Backpressure
1.5 psi
Noise Level
72 dB
Total System Length
78 inches
Emissions Reduction
90%
Available Specifications
Exhaust System Components
This section outlines the primary components of the Mitsubishi Outlander's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their roles, materials, and placement within the vehicle.
Exhaust System Components
This section outlines the primary components of the Mitsubishi Outlander's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their roles, materials, and placement within the vehicle.
Exhaust Manifold
- Made of cast iron for durability
- Directs exhaust gases from the engine to the catalytic converter
- Designed to minimize backpressure
- Includes heat shields for thermal management
Catalytic Converter
- Contains ceramic or metallic substrate coated with catalysts
- Reduces harmful emissions (CO, NOx, HC)
- Oxygen sensor integration for optimal performance
- Compliant with EPA and CARB standards
Exhaust System Dimensions
This section provides precise measurements for the exhaust system, including pipe diameters, lengths, and connection points. Ensure compatibility and proper fitment during installation or replacement.
Exhaust System Dimensions
This section provides precise measurements for the exhaust system, including pipe diameters, lengths, and connection points. Ensure compatibility and proper fitment during installation or replacement.
Pipe Diameters
- Main pipe diameter: 2.25 inches
- Tailpipe diameter: 2.0 inches
- Manifold outlet: 1.75 inches
- Catalytic converter inlet: 2.25 inches
Pipe Lengths
- Manifold to catalytic converter: 18 inches
- Catalytic converter to muffler: 36 inches
- Muffler to tailpipe: 24 inches
- Total system length: 78 inches
Performance and Maintenance
Understand the exhaust system's impact on vehicle performance, including noise levels, emissions, and fuel efficiency. This section also covers maintenance tips to ensure longevity and optimal function.
Performance and Maintenance
Understand the exhaust system's impact on vehicle performance, including noise levels, emissions, and fuel efficiency. This section also covers maintenance tips to ensure longevity and optimal function.
Performance Metrics
- Backpressure: 1.5 psi at 3000 RPM
- Noise level: 72 dB at idle
- Emissions reduction: 90% of CO and NOx
- Fuel efficiency improvement: 3-5%
Maintenance Tips
- Inspect for rust and corrosion annually
- Check for exhaust leaks using a smoke test
- Replace oxygen sensors every 60,000 miles
- Clean catalytic converter with approved cleaners
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted
- Platform
- Mitsubishi GS platform
- Material
- Stainless steel
- Location
- Underbody
Dimensions
- Diameter
- 2.5 inches / 63.5 mm
- Length
- 72 inches / 1828.8 mm
- Tailpipe Diameter
- 3 inches / 76.2 mm
- Tailpipe Length
- 12 inches / 304.8 mm
- Muffler Length
- 24 inches / 609.6 mm
- Muffler Width
- 8 inches / 203.2 mm
- Muffler Height
- 6 inches / 152.4 mm
Materials
- Main Pipe
- Stainless steel 409
- Muffler
- Aluminized steel
- Tailpipe
- Stainless steel 304
- Gaskets
- Graphite and stainless steel
- Hangers
- Rubber and steel composite
Features
- Performance
-
- Enhanced exhaust flow
- Reduced backpressure
- Improved horsepower
- Optimized fuel efficiency
- Durability
-
- Corrosion-resistant materials
- High-temperature tolerance
- Impact-resistant construction
- Long-lasting hangers
- Design
-
- Dual exhaust tips
- Polished finish
- Compact muffler design
- Integrated heat shields
- Noise Reduction
-
- Chambered muffler
- Sound-dampening materials
- Resonator included
- Quiet operation
- installation
-
- Direct bolt-on fit
- Pre-assembled sections
- Alignment marks
- Comprehensive hardware kit
Safety Features
- Heat Management
-
- Heat shields on critical components
- Insulated muffler casing
- Safe distance from fuel lines
- Structural integrity
-
- Reinforced hangers
- Weld inspection points
- Crush-resistant piping
- Emission Compliance
-
- O2 sensor compatibility
- Catalytic converter integration
- EPA and CARB compliant
Comfort Features
- Noise Level
- Reduced cabin noise
- Vibration Control
- Rubber isolators
- Heat Protection
- Underbody heat shields
- Aesthetic Appeal
- Chrome tailpipe tips
- Maintenance Ease
- Accessible components
Accessories
- Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Custom tailpipe tips
- Maintenance
-
- Exhaust hanger kit
- Gasket set
- Heat shield replacement
- Tools
-
- Exhaust clamp tool
- Hanger removal tool
- Pipe cutter
Maintenance
- intervals
-
- Inspect exhaust system every 12 months
- Check hangers every 15,000 miles
- Replace gaskets every 50,000 miles
- Inspect muffler for corrosion annually
- Clean tailpipe every 6 months
- Notes
-
- Use OEM parts for replacements
- Avoid harsh cleaning chemicals
- Inspect after off-road use
Warranty
- Standard
- Miles: 36,000Years: 3Coverage: Manufacturing defects
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation due to rust
- Parts
- Miles: 12,000Years: 1Coverage: Replacement parts
- Labor
- Miles: 12,000Years: 1Coverage: Authorized service centers
Production Details
- Manufacturer
- Mitsubishi Motors Corporation
- Process
-
- Laser-cut piping
- Robotic welding
- Pressure testing
- Final inspection
- Quality Control
- inspection Points: 10Testing: Leak test, Vibration test, Heat resistance test
- Sustainability
-
- Recyclable materials
- Low-emission manufacturing
- Waste reduction programs
- Metrics
- Daily Production: 500 unitsDefect Rate: 0.1%Lead Time: 3 days
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust hangers
- Check for leaks
- Inspect muffler condition
- Clean tailpipe
- Tighten all clamps
Ensure no loose components
- Replace exhaust gaskets
- Inspect catalytic converter
- Check heat shields
- Test O2 sensor functionality
- Inspect pipe welds
Use OEM gaskets for replacement
- Full exhaust system inspection
- Replace worn hangers
- Check for corrosion
- Perform leak-down test
- Inspect resonator
Consider professional inspection for major service
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with both 2.4L and 3.0L engines in the 2006-2012 Mitsubishi Outlander?
Is the exhaust system compatible with both 2.4L and 3.0L engines in the 2006-2012 Mitsubishi Outlander?
The exhaust system for the 2006-2012 Mitsubishi Outlander is designed to accommodate both the 2.4L and 3.0L engine variants. However, slight differences in pipe routing and mounting points may exist due to engine size variations. Always verify compatibility with your specific engine model before purchase. The exhaust system includes components such as the catalytic converter, muffler, and tailpipe, all engineered to meet OEM specifications for performance and emissions.
Q2 What are the maintenance requirements for the exhaust system?
What are the maintenance requirements for the exhaust system?
Regular inspection of the exhaust system is recommended every 12 months or 12,000 miles, whichever comes first. Check for signs of rust, cracks, or leaks, particularly in the muffler, pipes, and connections. Ensure all mounting brackets and hangers are secure. If driving in harsh conditions, such as salted roads, more frequent checks are advised. Replacing worn-out components promptly can prevent further damage and maintain optimal performance.
Q3 How do I replace the exhaust system on a 2006-2012 Mitsubishi Outlander?
How do I replace the exhaust system on a 2006-2012 Mitsubishi Outlander?
To replace the exhaust system, first, safely lift the vehicle and secure it on jack stands. Remove the old exhaust components, starting from the rear muffler and working forward to the catalytic converter. Disconnect any oxygen sensors and carefully detach mounting brackets. Install the new exhaust system in reverse order, ensuring all connections are tight and gaskets are properly seated. Reattach oxygen sensors and test the system for leaks before lowering the vehicle.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises, such as rattling, hissing, or roaring, often indicate issues with the exhaust system. Inspect for loose or damaged components, such as hangers, brackets, or heat shields. Check for holes or cracks in the muffler or pipes. If the issue persists, it may be due to a failing catalytic converter or internal muffler damage. Professional diagnostics are recommended to pinpoint and resolve the problem effectively.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free from obstructions and leaks. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow and efficiency. Regularly inspect and clean oxygen sensors to maintain accurate fuel-air mixture readings. Avoid excessive idling and aggressive driving, which can accelerate wear. Proper maintenance and timely repairs are key to sustaining peak performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mitsubishi Outlander Service Manual (2006-2012)
Coming SoonComprehensive guide covering maintenance, repair, and specifications for the 2006-2012 Mitsubishi Outlander, including the exhaust system.
Technical Service Bulletin: Exhaust System Updates
Coming SoonOfficial bulletin addressing common exhaust system issues and recommended solutions for the 2006-2012 Outlander.
Mitsubishi Outlander Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts, including exhaust components, for the 2006-2012 Outlander.
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