Mitsubishi Mitsubishi Outlander 2001-2006 Brakes Specifications
Explore the detailed brake specifications for the 2001-2006 Mitsubishi Outlander, including pad sizes, rotor dimensions, caliper types, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2001-2006 Mitsubishi Outlander. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.
How to Use
Use the search bar to enter keywords related to the braking system, such as 'brake pads' or 'rotor size'. The results will highlight relevant sections and subsections for quick access.
Scroll through the document to explore major sections. Each section is divided into subsections with detailed technical points. Use the table of contents to jump directly to a specific topic.
Key Specifications
Front Rotor Diameter
294 mm
Rear Rotor Diameter
280 mm
Brake Fluid Type
DOT 3 or DOT 4
Brake Pad Thickness (New)
10-12 mm
Brake Fluid Capacity
0.5-0.7 liters
Available Specifications
Front Brakes
This section covers the specifications and components of the front braking system, including brake pads, rotors, and calipers. It also provides details on maintenance and performance.
Front Brakes
This section covers the specifications and components of the front braking system, including brake pads, rotors, and calipers. It also provides details on maintenance and performance.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness (new): 10-12 mm
- Minimum thickness: 2 mm
- Replacement interval: 30,000-50,000 miles
Rotors
- Type: Ventilated disc
- Diameter: 294 mm
- Thickness (new): 24 mm
- Minimum thickness: 22 mm
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Bolt torque: 25-30 Nm
- Inspection interval: Every 12,000 miles
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, depending on the model year. It also includes maintenance tips and performance details.
Rear Brakes
This section provides information on the rear braking system, including drum or disc brake configurations, depending on the model year. It also includes maintenance tips and performance details.
Brake Shoes (Drum Brakes)
- Material: Organic or semi-metallic
- Thickness (new): 5-6 mm
- Minimum thickness: 1.5 mm
- Replacement interval: 40,000-60,000 miles
Rotors (Disc Brakes)
- Type: Solid disc
- Diameter: 280 mm
- Thickness (new): 10 mm
- Minimum thickness: 8 mm
Calipers (Disc Brakes)
- Type: Single-piston floating
- Material: Cast iron
- Bolt torque: 25-30 Nm
- Inspection interval: Every 12,000 miles
Brake Fluid
This section explains the importance of brake fluid, its specifications, and maintenance requirements. It also includes details on fluid types and replacement intervals.
Brake Fluid
This section explains the importance of brake fluid, its specifications, and maintenance requirements. It also includes details on fluid types and replacement intervals.
Fluid Type
- DOT 3 or DOT 4 recommended
- Boiling point (dry): 205°C (DOT 3), 230°C (DOT 4)
- Boiling point (wet): 140°C (DOT 3), 155°C (DOT 4)
Maintenance
- Replacement interval: Every 2 years or 30,000 miles
- Fluid capacity: 0.5-0.7 liters
- Bleeding procedure: Required after fluid replacement
Search Specifications
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mitsubishi GS platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel-mounted
Dimensions
- Front Rotor Diameter
- 11.6 inches (295 mm)
- Rear Rotor Diameter
- 10.3 inches (262 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Rotor Thickness
- 0.79 inches (20 mm)
- Brake Pad Thickness
- 0.47 inches (12 mm)
- Brake Caliper Piston Diameter
- 2.36 inches (60 mm)
- Brake Line Diameter
- 0.31 inches (8 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Brake Lines
- Reinforced rubber with steel braiding
- Calipers
- Aluminum alloy
Features
- Performance
-
- High thermal capacity rotors
- Low-dust ceramic pads
- Progressive brake pedal feel
- Durability
-
- Corrosion-resistant rotors
- Long-lasting pad material
- Reinforced brake lines
- Safety
-
- ABS integration
- Electronic brake-force distribution
- Emergency brake assist
- Maintenance
-
- Wear indicators on pads
- Easy-access caliper design
- Replaceable rotor surfaces
- Comfort
-
- Quiet operation
- Smooth braking response
- Reduced pedal effort
Safety Features
- Anti-Lock Braking System
-
- Prevents wheel lock-up
- Maintains steering control
- Electronic Brake-Force Distribution
-
- Optimizes brake force
- Improves stability
- Emergency Brake Assist
-
- Increases braking power during emergencies
- Reduces stopping distance
Comfort Features
- Noise Reduction
-
- Vibration-dampening shims
- Chamfered pad edges
- Pedal Feel
-
- Linear response
- Adjustable pedal height
- Heat Management
-
- Vented rotors
- Heat-resistant pad material
Accessories
- Upgrades
-
- Performance rotors
- High-temperature pads
- Stainless steel brake lines
- Tools
-
- Caliper compression tool
- Brake bleeder kit
- Torque wrench
- Maintenance Kits
-
- Pad and rotor kit
- Caliper rebuild kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake operation
- Measure rotor thickness
- Maintenance Notes
- Replace brake fluid every 24 months or 30,000 miles
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake rotors
- Wear Item Warranty
- Miles: 12,000Years: 1Coverage: Brake pads
Production Details
- Manufacturer
- Mitsubishi Motors Corporation
- Manufacturing Process
-
- Precision casting of rotors
- Automated pad assembly
- Robotic caliper painting
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkPad Testing: Thermal and wear resistance testingCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in pads
- Eco-friendly manufacturing
- Reduced waste processes
- Production Metrics
- Annual Output: 500,000 brake systemsDefect Rate: Less than 0.1%Production Time: 2 hours per brake system
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake operation
- Measure rotor thickness
Ensure proper torque on all brake components
- Replace brake fluid
- Inspect caliper slide pins
- Check brake hose condition
- Test ABS functionality
- Lubricate brake components
Use only recommended brake fluid
- Replace brake pads
- Resurface or replace rotors
- Inspect and replace brake lines if necessary
- Check master cylinder operation
- Perform full brake system test
Critical to replace pads and rotors as a set
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes compatible with other Mitsubishi models or years?
Are the brakes compatible with other Mitsubishi models or years?
The brakes for the 2001-2006 Mitsubishi Outlander are specifically designed for this model and may not be compatible with other Mitsubishi vehicles or different years. Always verify the part numbers and specifications with your vehicle’s manual or a trusted supplier to ensure proper fit and function.
Q2 What is the recommended maintenance schedule for the brakes?
What is the recommended maintenance schedule for the brakes?
Inspect brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when thickness is less than 3mm. Brake fluid should be flushed and replaced every 30,000 miles or every two years. Regularly check for unusual noises, vibrations, or reduced braking efficiency, and address issues promptly.
Q3 How do I replace the brake pads on a 2001-2006 Mitsubishi Outlander?
How do I replace the brake pads on a 2001-2006 Mitsubishi Outlander?
1. Lift the vehicle and remove the wheel. 2. Remove the brake caliper bolts and hang the caliper securely. 3. Slide out the old brake pads. 4. Compress the caliper piston using a C-clamp. 5. Install new pads and reassemble the caliper. 6. Reinstall the wheel and lower the vehicle. Test brakes before driving.
Q4 What should I do if my brakes are squeaking or grinding?
What should I do if my brakes are squeaking or grinding?
Squeaking may indicate worn brake pads or dust buildup. Clean the brake components and inspect for wear. Grinding often signals severely worn pads or metal-on-metal contact. Replace pads and resurface or replace rotors immediately. If issues persist, check for caliper or hardware problems.
Q5 How can I optimize the performance of my brakes?
How can I optimize the performance of my brakes?
Use high-quality brake pads and rotors designed for your vehicle. Ensure proper installation and lubrication of components. Avoid aggressive driving and overheating the brakes. Regularly inspect and maintain the braking system. Upgrade to performance brake components if needed for enhanced stopping power.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2001-2006 Mitsubishi Outlander Service Manual
Coming SoonComplete guide covering maintenance, repair, and troubleshooting for the Outlander, including brake system details.
Brake System Technical Bulletin
Coming SoonOfficial bulletin addressing common brake issues, updates, and recommended solutions for the 2001-2006 Outlander.
Mitsubishi Outlander Brake Parts Catalog
Coming SoonComprehensive catalog listing OEM and aftermarket brake parts compatible with the 2001-2006 Outlander.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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