Mitsubishi Mitsubishi Montero 2000-2006 Brakes Specifications
Mitsubishi Mitsubishi Montero 2000-2006

Mitsubishi Mitsubishi Montero 2000-2006 Brakes Specifications

Explore detailed brake specifications for the 2000-2006 Mitsubishi Montero, including brake pads, rotors, calipers, and more. This guide covers measurements, torque specs, and compatibility for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2000-2006 Mitsubishi Montero. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'brake pads' or 'rotor size.' The search results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized by major topics, with subsections providing detailed technical points.

Key Specifications

Front Rotor Diameter

300 mm

Rear Rotor Diameter

297 mm

Brake Fluid Type

DOT 3 or DOT 4

Brake Pad Thickness (New)

10 mm

Brake System Capacity

1 liter

Available Specifications

Front Brakes

This section covers the front braking system of the 2000-2006 Mitsubishi Montero, including the brake calipers, rotors, and pads. Learn about the components, their specifications, and maintenance tips.

Brake Calipers
  • Type: Floating caliper
  • Material: Cast iron
  • Piston diameter: 54 mm
  • Compatibility: OE and aftermarket options available
Brake Rotors
  • Type: Ventilated disc
  • Diameter: 300 mm
  • Thickness: 28 mm
  • Material: Cast iron
  • Replacement interval: Check every 30,000 miles
Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10 mm (new)
  • Wear limit: 2 mm
  • Replacement interval: Every 25,000-50,000 miles

Rear Brakes

This section provides details on the rear braking system, including the drum brakes or disc brakes, depending on the model. Understand the components and maintenance requirements.

Brake Drums or Discs
  • Type: Drum or solid disc (model dependent)
  • Diameter: 297 mm (disc) or 254 mm (drum)
  • Material: Cast iron
  • Replacement interval: Check every 30,000 miles
Brake Shoes or Pads
  • Material: Semi-metallic or organic
  • Thickness: 10 mm (new)
  • Wear limit: 2 mm
  • Replacement interval: Every 25,000-50,000 miles

Brake System Maintenance

This section offers guidance on maintaining the braking system, including fluid checks, bleeding, and inspection tips. Ensure optimal performance and safety.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: Approximately 1 liter
  • Replacement interval: Every 2 years or 30,000 miles
  • Inspection: Check for contamination and level
Brake Lines and Hoses
  • Material: Rubber or steel braided
  • Inspection: Check for cracks or leaks every 15,000 miles
  • Replacement: Every 5-7 years or as needed

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Mitsubishi Montero 2000-2006
Material
Cast Iron Rotors
Location
Wheel Hub Assembly

Dimensions

Rotor Diameter Front
12.6 inches (320 mm)
Rotor Thickness Front
1.1 inches (28 mm)
Rotor Diameter Rear
12.4 inches (315 mm)
Rotor Thickness Rear
0.8 inches (20 mm)
Pad Length Front
5.9 inches (150 mm)
Pad Width Front
2.4 inches (60 mm)
Pad Length Rear
5.7 inches (145 mm)
Pad Width Rear
2.2 inches (55 mm)

Materials

Rotor
Cast Iron with Anti-Corrosion Coating
Brake Pad
Semi-Metallic Compound
Caliper
Aluminum Alloy
Brake Line
Reinforced Rubber with Steel Braiding

Features

Performance
  • High Heat Resistance
  • Improved Stopping Power
  • Consistent Brake Feel
Durability
  • Long-Lasting Pads
  • Corrosion-Resistant Rotors
  • Reinforced Brake Lines
Maintenance
  • Easy Pad Replacement
  • Simple Rotor Inspection
  • Accessible Caliper Design
Safety
  • ABS Compatibility
  • Emergency Brake Assist
  • Brake Force Distribution
Comfort
  • Low Noise Operation
  • Smooth Brake Engagement
  • Minimal Vibration

Safety Features

Anti Lock Braking
  • Prevents Wheel Lockup
  • Maintains Steering Control
Emergency Braking
  • Automatic Brake Force Increase
  • Shorter Stopping Distance
Brake Wear Monitoring
  • Visual Wear Indicators
  • Audible Alert for Pad Replacement

Comfort Features

Noise Reduction
  • Insulated Pads
  • Vibration Dampening Shims
Smooth Operation
  • Precision Caliper Alignment
  • Even Pad Wear
Pedal Feel
  • Consistent Pressure
  • Quick Response Time

Accessories

Upgrades
  • Performance Brake Pads
  • Slotted Rotors
  • Stainless Steel Brake Lines
Maintenance Tools
  • Brake Pad Spreader
  • Caliper Compression Tool
  • Torque Wrench
Cleaning Supplies
  • Brake Cleaner Spray
  • Anti-Seize Lubricant
  • Wire Brush

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Examine Brake Lines
  • Test Brake Fluid
  • Lubricate Caliper Slides
Maintenance Notes
  • Replace pads if thickness is below 3mm
  • Resurface or replace rotors if warped
  • Flush brake fluid every 2 years

Warranty

Parts Warranty
Miles: 12,000
Years: 1
Coverage: Brake Pads and Rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation Costs
Extended Warranty
Miles: 36,000
Years: 3
Coverage: All Brake Components
Warranty Terms
Warranty void if non-approved parts are used or improper maintenance is performed

Production Details

Manufacturer
Mitsubishi Motors
Manufacturing Process
  • Precision Casting for Rotors
  • Automated Caliper Assembly
  • Quality-Controlled Pad Production
Quality Control
Rotor inspection: Surface Finish and Thickness
Caliper Testing: Pressure and Leak Tests
Pad Verification: Material Composition and Dimensions
Sustainability Practices
  • Recycled Materials in Pads
  • Eco-Friendly Coating for Rotors
  • Waste Reduction in Production
Production Metrics
Daily Output: 5,000 Units
Defect Rate: Less than 0.1%
Efficiency: 98% Production Yield

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Examine Brake Lines
  • Test Brake Fluid
  • Lubricate Caliper Slides

Replace pads if thickness is below 3mm

60,000
48
  • Resurface Rotors
  • Replace Brake Pads
  • Inspect Calipers
  • Flush Brake Fluid
  • Check ABS Sensors

Ensure proper brake fluid type is used

90,000
72
  • Replace Rotors
  • Replace Brake Lines
  • Rebuild Calipers
  • Test ABS System
  • Inspect Master Cylinder

Use only OEM or equivalent parts for replacements

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2000-2006 Mitsubishi Montero models?

Yes, these brakes are designed to be compatible with all trims and configurations of the 2000-2006 Mitsubishi Montero, including 2WD and 4WD models. They meet OEM specifications for rotor size, pad dimensions, and caliper fitment. Always verify your vehicle’s specific configuration before purchasing to ensure proper fitment.

Q2

What is the recommended maintenance schedule for Montero brakes?

For optimal performance, inspect brake pads every 12,000 miles and replace them if they are worn below 3mm. Brake fluid should be flushed every 30,000 miles, and rotors should be checked for wear or warping during pad replacement. Regular inspections of the brake lines and calipers are also recommended to prevent issues.

Q3

How do I replace the brake pads on my 2000-2006 Montero?

First, lift the vehicle and remove the wheel. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotor. If necessary, resurface or replace the rotor. Install the new pads, reassemble the caliper, and reinstall the wheel. Pump the brake pedal to restore pressure before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn pads or debris on the rotor. Inspect and clean the braking surfaces. Vibrations often result from warped rotors, which should be resurfaced or replaced. Ensure all components are properly tightened and lubricated. If issues persist, consult a professional mechanic.

Q5

How can I optimize the performance of my Montero’s brakes?

Use high-quality brake pads and rotors designed for your Montero. Bed in new pads by gradually braking from 30 mph to a stop several times. Avoid excessive braking to prevent overheating. Regularly check and maintain proper brake fluid levels and ensure the system is free of air bubbles.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2006 Mitsubishi Montero Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and specifications for the 2000-2006 Montero.

Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and fixes for common brake system issues in the 2000-2006 Montero.

Mitsubishi Montero Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake components for the 2000-2006 Montero.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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