Mitsubishi Mitsubishi Montero 1991-1999 Suspension Specifications
Discover the detailed suspension specifications for the 1991-1999 Mitsubishi Montero. Learn about spring rates, shock absorbers, suspension geometry, and alignment settings to enhance performance, ensure safety, and maintain factory standards. Ideal for mechanics, enthusiasts, and owners.
Overview Specifications
This document provides detailed suspension specifications for the 1991-1999 Mitsubishi Montero. It covers key components, technical details, and maintenance tips to help users understand and maintain their vehicle's suspension system. The guide is organized into sections for easy navigation, with subsections breaking down specific aspects of the suspension. Use the search and navigation instructions to quickly find the information you need.
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Key Specifications
Front Suspension Type
Double-wishbone
Rear Suspension Type
Leaf spring
Front Shock Length
22 inches
Rear Shock Length
24 inches
Rebound Damping (Front)
1200 N
Available Specifications
Front Suspension
The front suspension system of the Mitsubishi Montero is designed for durability and off-road performance. This section covers the key components and their specifications, including the type of suspension, shock absorbers, and control arms.
Front Suspension
The front suspension system of the Mitsubishi Montero is designed for durability and off-road performance. This section covers the key components and their specifications, including the type of suspension, shock absorbers, and control arms.
Suspension Type
- Independent double-wishbone suspension
- Coil springs with hydraulic shock absorbers
- Stabilizer bar for improved handling
- Rubber bushings for noise reduction
Shock Absorbers
- Hydraulic twin-tube design
- Front shock absorber length: 22 inches
- Rebound damping force: 1200 N
- Compression damping force: 800 N
Rear Suspension
The rear suspension system provides stability and load-bearing capacity. This section details the components such as the leaf springs, shock absorbers, and axle setup.
Rear Suspension
The rear suspension system provides stability and load-bearing capacity. This section details the components such as the leaf springs, shock absorbers, and axle setup.
Suspension Type
- Solid axle with leaf springs
- Hydraulic shock absorbers
- Stabilizer bar for reduced body roll
- Heavy-duty design for off-road use
Shock Absorbers
- Hydraulic twin-tube design
- Rear shock absorber length: 24 inches
- Rebound damping force: 1000 N
- Compression damping force: 700 N
Maintenance Tips
Proper maintenance is essential for the longevity and performance of the suspension system. This section provides tips on inspecting, lubricating, and replacing suspension components.
Maintenance Tips
Proper maintenance is essential for the longevity and performance of the suspension system. This section provides tips on inspecting, lubricating, and replacing suspension components.
Inspection
- Regularly check for worn bushings
- Inspect shock absorbers for leaks
- Look for cracks in leaf springs
- Check alignment and tire wear
Lubrication
- Lubricate control arm bushings every 12 months
- Apply grease to leaf spring shackles
- Ensure shock absorber mounts are greased
- Use silicone spray on rubber components
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Component Specifications
Overview
- Type
- Independent Front Suspension with Solid Rear Axle
- Configuration
- Front: Double Wishbone, Rear: Live Axle with Coil Springs
- Platform
- Body-on-Frame
- Material
- High-Strength Steel
- Location
- Front and Rear Axles
Dimensions
- Front Spring Length
- 16.5 inches (419 mm)
- Rear Spring Length
- 18 inches (457 mm)
- Shock ABSorber Length
- 22 inches (559 mm)
- Track Width Front
- 58.7 inches (1491 mm)
- Track Width Rear
- 58.7 inches (1491 mm)
- Ground Clearance
- 8.5 inches (216 mm)
- Wheelbase
- 107.9 inches (2741 mm)
Materials
- Springs
- Chromium-Vanadium Alloy Steel
- Shock ABSorbers
- Steel with Hydraulic Fluid
- Control Arms
- Forged Steel
- Bushings
- Polyurethane
- Ball Joints
- Steel with Zinc Coating
Features
- Durability
-
- Corrosion-resistant coating
- Heavy-duty construction
- Reinforced mounts
- Performance
-
- Improved handling
- Enhanced stability
- Reduced body roll
- Adjustability
-
- Height-adjustable shocks
- Variable damping
- Customizable spring rates
- Comfort
-
- Smooth ride quality
- Reduced vibration
- Noise insulation
- Maintenance
-
- Easy access to components
- Modular design
- Service-friendly layout
Safety Features
- Structural integrity
-
- High-strength materials
- Reinforced mounting points
- Stability
-
- Anti-roll bars
- Wide track width
- Control
-
- Precise steering response
- Balanced weight distribution
Comfort Features
- Ride Quality
-
- Soft spring rates
- Hydraulic shock absorbers
- Noise Reduction
-
- Insulated mounts
- Low-friction bushings
- Vibration Dampening
-
- Rubber isolators
- Tuned suspension geometry
- Handling
-
- Responsive steering
- Balanced chassis
Accessories
- Upgrades
-
- Heavy-duty shocks
- Lift kits
- Performance springs
- Tools
-
- Spring compressors
- Alignment tools
- Torque wrenches
- Maintenance Kits
-
- Bushing replacement kit
- Ball joint kit
- Shock absorber kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect shock absorbers
- Check bushings for wear
- Lubricate suspension joints
- Inspect control arms
- Check alignment
- Maintenance Notes
- Regular inspections are crucial for off-road vehicles
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Parts and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Major components
- Corrosion
- Miles: 100,000Years: 7Coverage: Rust perforation
- Roadside Assistance
- Miles: 36,000Years: 3Coverage: Towing and emergency services
Production Details
- Manufacturer
- Mitsubishi Motors
- Manufacturing Process
-
- Precision forging
- Automated welding
- Quality control testing
- Quality Control
- inspection: 100% component testingStandards: ISO 9001 certified
- Sustainability Practices
-
- Recycled materials
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 4 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect shock absorbers
- Check bushings for wear
- Lubricate suspension joints
- Inspect control arms
- Check alignment
Regular inspections are crucial for off-road vehicles
- Replace shock absorbers
- Inspect and replace bushings
- Check ball joints
- Inspect springs
- Perform alignment
Special tools may be required for spring replacement
- Overhaul suspension system
- Replace control arms if necessary
- Inspect and replace all bushings
- Check and replace ball joints
- Perform full alignment
Critical to inspect all components for wear and tear
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with the 1991-1999 Mitsubishi Montero?
What suspension components are compatible with the 1991-1999 Mitsubishi Montero?
The 1991-1999 Mitsubishi Montero is compatible with a range of suspension components, including shocks, struts, springs, and control arms. Key specifications include front and rear shock absorbers with a length of 20-24 inches and a spring rate of 150-200 lbs/in. Ensure compatibility by verifying part numbers and dimensions, particularly for models with different trim levels or 4WD systems.
Q2 How often should the suspension system of a 1991-1999 Mitsubishi Montero be maintained?
How often should the suspension system of a 1991-1999 Mitsubishi Montero be maintained?
Regular maintenance of the suspension system is crucial for optimal performance. Inspect shocks, struts, and bushings every 12,000 miles or annually. Replace worn-out components like shocks and struts every 50,000 miles, and check alignment every 15,000 miles. Lubricate suspension joints every oil change to prevent wear and ensure smooth operation.
Q3 How do I replace the rear shocks on a 1991-1999 Mitsubishi Montero?
How do I replace the rear shocks on a 1991-1999 Mitsubishi Montero?
To replace rear shocks, first, lift the vehicle and secure it on jack stands. Remove the rear wheels for better access. Locate the upper and lower shock mounts, and use a wrench to loosen and remove the bolts. Compress the old shock and remove it. Install the new shock, aligning it with the mounts, and tighten the bolts securely. Reinstall the wheels and lower the vehicle.
Q4 What should I do if my Montero’s suspension feels unstable or noisy?
What should I do if my Montero’s suspension feels unstable or noisy?
Unstable or noisy suspension often indicates worn components. Inspect shocks, struts, and bushings for damage or wear. Check for loose bolts or misaligned parts. If the issue persists, test the suspension system by pushing down on each corner of the vehicle—excessive bouncing suggests worn shocks. Replace faulty components to restore stability and reduce noise.
Q5 How can I optimize the suspension performance of my 1991-1999 Mitsubishi Montero?
How can I optimize the suspension performance of my 1991-1999 Mitsubishi Montero?
To optimize suspension performance, upgrade to high-quality shocks and struts designed for off-road or heavy-duty use. Adjust tire pressure according to driving conditions, and ensure proper wheel alignment. Regularly inspect and replace worn bushings and mounts. Consider adding a lift kit for improved ground clearance and handling on rough terrain.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1991-1999 Mitsubishi Montero Service Manual
Coming SoonThis comprehensive manual covers all aspects of vehicle maintenance, including detailed suspension system diagrams, repair procedures, and troubleshooting tips.
Technical Service Bulletin for Montero Suspension
Coming SoonThis bulletin addresses common suspension issues and provides updated repair procedures and part recommendations for the 1991-1999 Montero.
Mitsubishi Montero Suspension Parts Catalog
Coming SoonThis catalog lists all available suspension components for the 1991-1999 Montero, including part numbers, descriptions, and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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