Mitsubishi Mitsubishi Montero 1991-1999 Suspension Specifications
Mitsubishi Mitsubishi Montero 1991-1999

Mitsubishi Mitsubishi Montero 1991-1999 Suspension Specifications

Discover the detailed suspension specifications for the 1991-1999 Mitsubishi Montero. Learn about spring rates, shock absorbers, suspension geometry, and alignment settings to enhance performance, ensure safety, and maintain factory standards. Ideal for mechanics, enthusiasts, and owners.

Updated

Overview Specifications

This document provides detailed suspension specifications for the 1991-1999 Mitsubishi Montero. It covers key components, technical details, and maintenance tips to help users understand and maintain their vehicle's suspension system. The guide is organized into sections for easy navigation, with subsections breaking down specific aspects of the suspension. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality by entering keywords related to suspension components or issues. This will help you quickly locate relevant sections and details.

Navigate through the document using the section titles and subsections. Each section is organized to provide a logical flow of information, making it easy to find specific details.

Key Specifications

Front Suspension Type

Double-wishbone

Rear Suspension Type

Leaf spring

Front Shock Length

22 inches

Rear Shock Length

24 inches

Rebound Damping (Front)

1200 N

Available Specifications

Front Suspension

The front suspension system of the Mitsubishi Montero is designed for durability and off-road performance. This section covers the key components and their specifications, including the type of suspension, shock absorbers, and control arms.

Suspension Type
  • Independent double-wishbone suspension
  • Coil springs with hydraulic shock absorbers
  • Stabilizer bar for improved handling
  • Rubber bushings for noise reduction
Shock Absorbers
  • Hydraulic twin-tube design
  • Front shock absorber length: 22 inches
  • Rebound damping force: 1200 N
  • Compression damping force: 800 N

Rear Suspension

The rear suspension system provides stability and load-bearing capacity. This section details the components such as the leaf springs, shock absorbers, and axle setup.

Suspension Type
  • Solid axle with leaf springs
  • Hydraulic shock absorbers
  • Stabilizer bar for reduced body roll
  • Heavy-duty design for off-road use
Shock Absorbers
  • Hydraulic twin-tube design
  • Rear shock absorber length: 24 inches
  • Rebound damping force: 1000 N
  • Compression damping force: 700 N

Maintenance Tips

Proper maintenance is essential for the longevity and performance of the suspension system. This section provides tips on inspecting, lubricating, and replacing suspension components.

Inspection
  • Regularly check for worn bushings
  • Inspect shock absorbers for leaks
  • Look for cracks in leaf springs
  • Check alignment and tire wear
Lubrication
  • Lubricate control arm bushings every 12 months
  • Apply grease to leaf spring shackles
  • Ensure shock absorber mounts are greased
  • Use silicone spray on rubber components

Component Specifications

Overview

Type
Independent Front Suspension with Solid Rear Axle
Configuration
Front: Double Wishbone, Rear: Live Axle with Coil Springs
Platform
Body-on-Frame
Material
High-Strength Steel
Location
Front and Rear Axles

Dimensions

Front Spring Length
16.5 inches (419 mm)
Rear Spring Length
18 inches (457 mm)
Shock ABSorber Length
22 inches (559 mm)
Track Width Front
58.7 inches (1491 mm)
Track Width Rear
58.7 inches (1491 mm)
Ground Clearance
8.5 inches (216 mm)
Wheelbase
107.9 inches (2741 mm)

Materials

Springs
Chromium-Vanadium Alloy Steel
Shock ABSorbers
Steel with Hydraulic Fluid
Control Arms
Forged Steel
Bushings
Polyurethane
Ball Joints
Steel with Zinc Coating

Features

Durability
  • Corrosion-resistant coating
  • Heavy-duty construction
  • Reinforced mounts
Performance
  • Improved handling
  • Enhanced stability
  • Reduced body roll
Adjustability
  • Height-adjustable shocks
  • Variable damping
  • Customizable spring rates
Comfort
  • Smooth ride quality
  • Reduced vibration
  • Noise insulation
Maintenance
  • Easy access to components
  • Modular design
  • Service-friendly layout

Safety Features

Structural integrity
  • High-strength materials
  • Reinforced mounting points
Stability
  • Anti-roll bars
  • Wide track width
Control
  • Precise steering response
  • Balanced weight distribution

Comfort Features

Ride Quality
  • Soft spring rates
  • Hydraulic shock absorbers
Noise Reduction
  • Insulated mounts
  • Low-friction bushings
Vibration Dampening
  • Rubber isolators
  • Tuned suspension geometry
Handling
  • Responsive steering
  • Balanced chassis

Accessories

Upgrades
  • Heavy-duty shocks
  • Lift kits
  • Performance springs
Tools
  • Spring compressors
  • Alignment tools
  • Torque wrenches
Maintenance Kits
  • Bushing replacement kit
  • Ball joint kit
  • Shock absorber kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect control arms
  • Check alignment
Maintenance Notes
Regular inspections are crucial for off-road vehicles

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Major components
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust perforation
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: Towing and emergency services

Production Details

Manufacturer
Mitsubishi Motors
Manufacturing Process
  • Precision forging
  • Automated welding
  • Quality control testing
Quality Control
inspection: 100% component testing
Standards: ISO 9001 certified
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect control arms
  • Check alignment

Regular inspections are crucial for off-road vehicles

60,000
48
  • Replace shock absorbers
  • Inspect and replace bushings
  • Check ball joints
  • Inspect springs
  • Perform alignment

Special tools may be required for spring replacement

100,000
84
  • Overhaul suspension system
  • Replace control arms if necessary
  • Inspect and replace all bushings
  • Check and replace ball joints
  • Perform full alignment

Critical to inspect all components for wear and tear

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1991-1999 Mitsubishi Montero?

The 1991-1999 Mitsubishi Montero is compatible with a range of suspension components, including shocks, struts, springs, and control arms. Key specifications include front and rear shock absorbers with a length of 20-24 inches and a spring rate of 150-200 lbs/in. Ensure compatibility by verifying part numbers and dimensions, particularly for models with different trim levels or 4WD systems.

Q2

How often should the suspension system of a 1991-1999 Mitsubishi Montero be maintained?

Regular maintenance of the suspension system is crucial for optimal performance. Inspect shocks, struts, and bushings every 12,000 miles or annually. Replace worn-out components like shocks and struts every 50,000 miles, and check alignment every 15,000 miles. Lubricate suspension joints every oil change to prevent wear and ensure smooth operation.

Q3

How do I replace the rear shocks on a 1991-1999 Mitsubishi Montero?

To replace rear shocks, first, lift the vehicle and secure it on jack stands. Remove the rear wheels for better access. Locate the upper and lower shock mounts, and use a wrench to loosen and remove the bolts. Compress the old shock and remove it. Install the new shock, aligning it with the mounts, and tighten the bolts securely. Reinstall the wheels and lower the vehicle.

Q4

What should I do if my Montero’s suspension feels unstable or noisy?

Unstable or noisy suspension often indicates worn components. Inspect shocks, struts, and bushings for damage or wear. Check for loose bolts or misaligned parts. If the issue persists, test the suspension system by pushing down on each corner of the vehicle—excessive bouncing suggests worn shocks. Replace faulty components to restore stability and reduce noise.

Q5

How can I optimize the suspension performance of my 1991-1999 Mitsubishi Montero?

To optimize suspension performance, upgrade to high-quality shocks and struts designed for off-road or heavy-duty use. Adjust tire pressure according to driving conditions, and ensure proper wheel alignment. Regularly inspect and replace worn bushings and mounts. Consider adding a lift kit for improved ground clearance and handling on rough terrain.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1991-1999 Mitsubishi Montero Service Manual

Coming Soon

This comprehensive manual covers all aspects of vehicle maintenance, including detailed suspension system diagrams, repair procedures, and troubleshooting tips.

Technical Service Bulletin for Montero Suspension

Coming Soon

This bulletin addresses common suspension issues and provides updated repair procedures and part recommendations for the 1991-1999 Montero.

Mitsubishi Montero Suspension Parts Catalog

Coming Soon

This catalog lists all available suspension components for the 1991-1999 Montero, including part numbers, descriptions, and compatibility details.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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