Mitsubishi Mitsubishi Montero 1991-1999 Body Specifications
Mitsubishi Mitsubishi Montero 1991-1999

Mitsubishi Mitsubishi Montero 1991-1999 Body Specifications

Explore detailed body specifications for the 1991-1999 Mitsubishi Montero, including dimensions, exterior features, and structural details. Perfect for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 1991-1999 Mitsubishi Montero. It is designed to assist owners, enthusiasts, and technicians in understanding the vehicle's body structure, dimensions, and features. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the Montero's body specifications.

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Key Specifications

Overall Length

4,570 mm (180 in)

Wheelbase

2,540 mm (100 in)

Ground Clearance

220 mm (8.7 in)

Curb Weight

1,800 kg (3,968 lbs)

Cargo Volume

2,000 liters (70.6 cu ft)

Available Specifications

Exterior Dimensions

This section covers the exterior dimensions of the 1991-1999 Mitsubishi Montero, including overall length, width, height, and wheelbase. These measurements are essential for understanding the vehicle's size and proportions.

Overall Dimensions
  • Overall length: 4,570 mm (180 in)
  • Overall width: 1,695 mm (66.7 in)
  • Overall height: 1,890 mm (74.4 in)
  • Wheelbase: 2,540 mm (100 in)
  • Ground clearance: 220 mm (8.7 in)
  • Curb weight: 1,800 kg (3,968 lbs)
Track Width
  • Front track: 1,420 mm (55.9 in)
  • Rear track: 1,420 mm (55.9 in)
  • Turning radius: 5.7 m (18.7 ft)

Body Structure

This section details the body structure of the Mitsubishi Montero, including its construction type, materials, and key design features. It highlights the vehicle's durability and off-road capabilities.

Construction
  • Body-on-frame construction
  • High-strength steel used in critical areas
  • Reinforced chassis for off-road durability
  • Anti-corrosion treatment for longevity
Design Features
  • Angular body design for rugged appearance
  • Integrated roof rack for additional storage
  • Flared wheel arches for larger tires
  • Optional spare tire mounted on rear door

Interior Dimensions

This section provides information about the interior dimensions of the Mitsubishi Montero, including seating capacity, cargo space, and headroom. These details are crucial for assessing passenger comfort and utility.

Seating and Space
  • Seating capacity: 5-7 passengers
  • Headroom (front/rear): 1,000 mm (39.4 in) / 980 mm (38.6 in)
  • Legroom (front/rear): 1,050 mm (41.3 in) / 950 mm (37.4 in)
  • Shoulder room (front/rear): 1,450 mm (57.1 in) / 1,430 mm (56.3 in)
Cargo Capacity
  • Cargo volume (rear seats up): 1,000 liters (35.3 cu ft)
  • Cargo volume (rear seats folded): 2,000 liters (70.6 cu ft)
  • Optional third-row seating available
  • Split-folding rear seats for flexible storage

Component Specifications

Overview

Type
SUV
Configuration
5-door
Platform
Ladder frame
Material
High-strength steel
Location
Body-on-frame construction

Dimensions

Length
183.5 in (4661 mm)
Width
68.9 in (1750 mm)
Height
70.3 in (1786 mm)
Wheelbase
104.3 in (2649 mm)
Ground Clearance
8.3 in (211 mm)
Curb Weight
4145 lbs (1880 kg)
Cargo Volume
15.9 cu ft (450 L)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with insulation
Windows
Laminated safety glass
Bumpers
Reinforced plastic

Features

Exterior
  • Integrated roof rack
  • Rear spoiler
  • Chrome accents
  • Power side mirrors
interior
  • Leather-wrapped steering wheel
  • Adjustable seats
  • Climate control
  • Sunroof
Lighting
  • Halogen headlights
  • Fog lights
  • Rear LED lights
  • Interior dome light
Storage
  • Foldable rear seats
  • Under-seat storage
  • Center console compartment
  • Door pockets
Security
  • Central locking system
  • Keyless entry
  • Anti-theft alarm
  • Immobilizer

Safety Features

Structural
  • Reinforced crumple zones
  • Side-impact beams
Restraint Systems
  • Front airbags
  • Seatbelt pretensioners
Visibility
  • Rear defogger
  • Wide-angle mirrors

Comfort Features

Seating
  • Heated front seats
  • Adjustable lumbar support
Climate
  • Dual-zone AC
  • Rear vents
Noise Reduction
  • Soundproofing materials
  • Acoustic windshield
Convenience
  • Power windows
  • Cruise control

Accessories

Exterior
  • Roof-mounted cargo box
  • Front bull bar
  • Side steps
interior
  • Custom floor mats
  • Seat covers
  • Cargo organizer
Lighting
  • LED light bar
  • Interior ambient lighting
  • Rear work light

Maintenance

Service interval
Every 5000 miles or 6 months
Service Items
  • Inspect body panels for corrosion
  • Check door seals and weather stripping
  • Lubricate hinges and latches
  • Inspect and clean sunroof tracks
  • Check exterior lighting
Maintenance Notes
Regular cleaning and waxing recommended to prevent rust

Warranty

Basic
Miles: 36000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60000
Years: 5
Coverage: Engine and transmission
Corrosion
Miles: Unlimited
Years: 7
Coverage: Perforation from rust
Roadside Assistance
Miles: Unlimited
Years: 3
Coverage: Towing and emergency services

Production Details

Manufacturer
Mitsubishi Motors
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Assembly line integration
Quality Control
inspection Stages: Pre-assembly, Post-assembly, Final testing
Standards: ISO 9001
Sustainability Practices
  • Recyclable materials
  • Low-emission painting
Production Metrics
Units Per Year: 50000
Production Sites: Japan, Thailand

Service Information for body Service

Maintenance and service requirements specific to the body

5000
6
  • Inspect body panels for damage
  • Check and clean door seals
  • Lubricate hinges and latches
  • Inspect sunroof tracks
  • Check exterior lighting

Regular inspections prevent long-term issues

15000
18
  • Full body wash and wax
  • Inspect for rust spots
  • Check and tighten roof rack
  • Inspect and clean undercarriage

Waxing helps protect against corrosion

30000
36
  • Detailed inspection of frame
  • Check and replace weather stripping
  • Inspect and repair any rust
  • Test all exterior lighting

Address rust issues immediately to prevent spread

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the engine specifications for the 1991-1999 Mitsubishi Montero?

The 1991-1999 Mitsubishi Montero offers various engine options, including a 3.0L V6 producing 173 hp and 188 lb-ft of torque, and a 2.5L turbo-diesel inline-4 with 99 hp and 177 lb-ft of torque. These engines are compatible with both manual and automatic transmissions, depending on the model year and trim. The Montero is designed for off-road capability, featuring a robust 4WD system and a ladder frame chassis for durability.

Q2

What is the recommended maintenance schedule for the Mitsubishi Montero?

The Mitsubishi Montero requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 3,000-5,000 miles, air filter replacement every 15,000 miles, and timing belt inspection every 60,000 miles. Additionally, check the 4WD system, brakes, and suspension components annually. Regular fluid checks for transmission, coolant, and differentials are also essential to maintain the vehicle's off-road reliability.

Q3

How do I replace the alternator in a 1991-1999 Mitsubishi Montero?

To replace the alternator, first disconnect the battery. Remove the serpentine belt using a wrench to release tension. Unbolt the alternator and disconnect its wiring harness. Install the new alternator by reversing the steps, ensuring all bolts are tightened to the manufacturer's specifications. Reconnect the battery and test the alternator's output with a multimeter to confirm proper installation.

Q4

What should I do if my Montero's 4WD system is not engaging?

If the 4WD system fails to engage, start by checking the transfer case fluid level and condition. Inspect the 4WD actuator and wiring for damage or corrosion. Ensure the shift lever or electronic switch is functioning correctly. If issues persist, consult the service manual for diagnostic codes or seek professional assistance to inspect the transfer case and differentials.

Q5

How can I improve the off-road performance of my Montero?

To enhance off-road performance, consider upgrading to all-terrain tires for better traction. Install a lift kit to increase ground clearance and improve approach/departure angles. Adding skid plates protects the undercarriage from damage. Regularly service the 4WD system and ensure the suspension components are in good condition. Adjust tire pressure according to terrain for optimal grip.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1991-1999 Mitsubishi Montero Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the Montero.

Technical Service Bulletin: 4WD System Updates

Coming Soon

Details updates and fixes for the 4WD system in 1991-1999 Monteros.

Mitsubishi Montero Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts for the 1991-1999 Montero.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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