Mitsubishi Mitsubishi Lancer 2000-2007 Suspension Specifications
Mitsubishi Mitsubishi Lancer 2000-2007

Mitsubishi Mitsubishi Lancer 2000-2007 Suspension Specifications

Explore the detailed suspension specifications for the 2000-2007 Mitsubishi Lancer. Learn about front and rear suspension types, alignment settings, and maintenance tips to enhance performance and safety.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 2000-2007 Mitsubishi Lancer. It is designed to assist enthusiasts, mechanics, and owners in understanding the suspension components, configurations, and performance characteristics. Use this guide to explore the front and rear suspension setups, alignment specifications, and key measurements. The 'HowTo' section explains how to navigate and search for specific details efficiently.

How to Use

Use the search function by typing keywords like 'front suspension' or 'alignment' to quickly locate relevant sections. Ensure your search terms match the section titles or technical points for accurate results.

Scroll through the document or click on section titles in the table of contents to jump directly to specific areas. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Suspension Type

MacPherson Strut

Rear Suspension Type

Multi-Link / Torsion Beam

Front Anti-Roll Bar Diameter

22-24 mm

Rear Anti-Roll Bar Diameter

15-18 mm

Wheelbase

2500 mm

Available Specifications

Front Suspension

The front suspension of the 2000-2007 Mitsubishi Lancer is designed to provide stability and responsive handling. It features a MacPherson strut setup, which is common in compact sedans, and includes key components like coil springs, shock absorbers, and anti-roll bars. This section covers the technical details of these components and their roles in the vehicle's performance.

MacPherson Strut System
  • Uses a single lower control arm for simplicity and cost-effectiveness
  • Integrated coil spring and shock absorber for compact design
  • Provides a balance between comfort and handling
  • Includes a strut mount for pivot and damping
  • Supports vertical wheel movement and steering input
  • Commonly used in front-wheel-drive vehicles
Anti-Roll Bar
  • Reduces body roll during cornering
  • Connects both front wheels for stability
  • Typically made of steel for durability
  • Diameter varies by trim level and model year
  • Improves overall handling and safety

Rear Suspension

The rear suspension of the 2000-2007 Mitsubishi Lancer is engineered to complement the front setup, providing a balanced ride and handling experience. It features a multi-link or torsion beam design, depending on the model year and trim level. This section explores the components and their functions in detail.

Multi-Link Suspension
  • Offers superior handling and ride comfort
  • Uses multiple control arms for precise wheel control
  • Common in higher trim levels and performance models
  • Provides better isolation from road imperfections
  • Enhances stability during high-speed maneuvers
Torsion Beam Suspension
  • Simpler and more cost-effective design
  • Connects both rear wheels with a solid beam
  • Improves luggage space due to compact design
  • Suitable for everyday driving conditions
  • Less complex maintenance compared to multi-link

Alignment Specifications

Proper alignment is crucial for optimal handling, tire wear, and safety. This section outlines the recommended alignment settings for the 2000-2007 Mitsubishi Lancer, including camber, caster, and toe angles. Use these specifications to ensure your vehicle performs as intended.

Front Alignment
  • Camber: -0.5° to 0.5°
  • Caster: 3.0° to 4.0°
  • Toe: 0.0° to 0.2° (toe-in)
  • Adjustable via control arm and tie rod ends
Rear Alignment
  • Camber: -1.5° to -0.5°
  • Toe: 0.0° to 0.2° (toe-in)
  • Non-adjustable in torsion beam models
  • Requires shims or aftermarket parts for multi-link setups

Component Specifications

Overview

Type
Independent MacPherson strut (front), Multi-link (rear)
Configuration
Front and rear independent suspension
Platform
Mitsubishi Lancer platform (2000-2007)
Material
High-strength steel and aluminum components
Location
Front and rear axles

Dimensions

Front Strut Length
22.5 inches (57.15 cm)
Rear Shock Length
20.8 inches (52.83 cm)
Spring Wire Diameter
0.55 inches (14 mm)
Spring Free Length
13.8 inches (35.05 cm)
Sway Bar Diameter Front
0.98 inches (25 mm)
Sway Bar Diameter Rear
0.79 inches (20 mm)
Bushing Outer Diameter
1.57 inches (40 mm)
Strut Travel
5.9 inches (15 cm)

Materials

Springs
High-carbon steel
Shock ABSorbers
Steel body with hydraulic fluid
Control Arms
Forged aluminum
Bushings
Polyurethane and rubber compounds
Sway Bars
Heat-treated steel

Features

Performance
  • Improved handling stability
  • Reduced body roll
  • Enhanced cornering precision
Durability
  • Corrosion-resistant coatings
  • Heavy-duty components
  • Long-lasting bushings
Adjustability
  • Height-adjustable coilovers (optional)
  • Camber adjustment capability
  • Sway bar end link adjustability
Ride Quality
  • Smooth ride over rough surfaces
  • Reduced vibration transmission
  • Balanced stiffness for comfort and performance
Maintenance
  • Easy access to components
  • Replaceable bushings and mounts
  • Simple alignment adjustments

Safety Features

Structural integrity
  • Reinforced control arms
  • High-strength mounting points
  • Crash-resistant design
Stability
  • Anti-roll bars front and rear
  • Precision-engineered geometry
  • Optimized weight distribution
Braking Support
  • Reduced nose dive during braking
  • Stable platform for ABS operation
  • Consistent contact with road surface

Comfort Features

Vibration Dampening
  • Hydraulic shock absorbers
  • Rubber isolators
  • Soft-tuned springs
Noise Reduction
  • Insulated bushings
  • Quiet suspension components
  • Smooth operation
Ride Height
  • Optimal ground clearance
  • Balanced approach angles
  • Stable center of gravity

Accessories

Upgrades
  • Performance coilovers
  • Adjustable sway bars
  • Polyurethane bushings
Tools
  • Spring compressors
  • Alignment kits
  • Torque wrenches
Protective
  • Rust-proof coatings
  • Dust boots for shocks
  • Protective covers

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension components
  • Verify alignment settings
  • Tighten all mounting bolts
Maintenance Notes
Regular inspections recommended for harsh driving conditions

Warranty

Basic
3 years / 36,000 miles
Powertrain
5 years / 60,000 miles
Corrosion
7 years / unlimited miles
Parts
1 year / 12,000 miles

Production Details

Manufacturer
Mitsubishi Motors Corporation
Manufacturing Process
  • Precision forging
  • Heat treatment
  • Robotic assembly
  • Quality testing
Quality Control
inspection: 100% component testing
Tolerances: ±0.01 mm precision
Durability: 500,000 cycle testing
Sustainability
  • Recycled materials usage
  • Energy-efficient manufacturing
  • Reduced waste production
Production Metrics
Units Per Day: 500
Defect Rate: 0.01%
Lead Time: 14 days

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers for leaks
  • Check all bushings for wear and cracking
  • Lubricate suspension joints
  • Verify wheel alignment
  • Tighten suspension bolts to specified torque

More frequent inspections recommended for rough road conditions

60,000
48
  • Replace worn bushings
  • Inspect and replace shock absorbers if necessary
  • Check and replace sway bar links
  • Verify suspension geometry
  • Test ride quality and handling

Specialized tools required for bushing replacement

100,000
84
  • Complete suspension overhaul
  • Replace all rubber components
  • Inspect and replace control arms if needed
  • Verify frame mounting points
  • Perform full alignment and handling test

Professional service recommended for major overhaul

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are suspension components for the 2000-2007 Mitsubishi Lancer compatible with other models?

Suspension components for the 2000-2007 Mitsubishi Lancer are specifically designed for this model and may not be compatible with other vehicles. Compatibility depends on factors such as chassis design, weight distribution, and mounting points. Always verify part numbers and specifications before purchasing or installing suspension parts to ensure proper fitment and performance.

Q2

What maintenance is required for the suspension system of a 2000-2007 Mitsubishi Lancer?

Regular maintenance for the suspension system includes inspecting shock absorbers, struts, and bushings for wear every 15,000 miles. Ensure proper alignment and tire rotation to prevent uneven wear. Lubricate moving parts as needed and replace worn components promptly. Following the manufacturer’s maintenance schedule will help maintain ride quality and safety.

Q3

How do I replace the suspension struts on a 2000-2007 Mitsubishi Lancer?

To replace suspension struts, start by lifting the vehicle and securing it on jack stands. Remove the wheel and disconnect the brake line and ABS sensor if necessary. Unbolt the strut from the steering knuckle and upper mount. Install the new strut, ensuring all bolts are tightened to the manufacturer’s torque specifications. Reassemble components and perform an alignment after replacement.

Q4

What should I do if my 2000-2007 Mitsubishi Lancer’s suspension makes noise?

If your suspension makes noise, inspect for loose or worn components such as bushings, ball joints, or sway bar links. Check for damaged shock absorbers or struts. Tighten any loose bolts and replace worn parts. If the noise persists, consult a professional mechanic for a thorough diagnosis and repair.

Q5

How can I optimize the suspension performance of my 2000-2007 Mitsubishi Lancer?

To optimize suspension performance, consider upgrading to high-performance shock absorbers or coilovers for better handling. Ensure proper alignment and balance to reduce tire wear. Regularly inspect and maintain suspension components to prevent deterioration. Adjusting suspension settings for specific driving conditions can also enhance performance and ride comfort.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2007 Mitsubishi Lancer Service Manual

Coming Soon

This comprehensive service manual provides detailed instructions for maintenance, repair, and troubleshooting of the 2000-2007 Mitsubishi Lancer, including suspension systems.

Suspension System Technical Bulletin

Coming Soon

This technical bulletin addresses common issues and updates related to the suspension system of the 2000-2007 Mitsubishi Lancer.

Mitsubishi Lancer Suspension Parts Catalog

Coming Soon

This catalog lists all suspension components available for the 2000-2007 Mitsubishi Lancer, including OEM and aftermarket options.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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