Mitsubishi Mitsubishi Lancer 2000-2007 Exhaust Specifications
Explore detailed exhaust system specifications for the 2000-2007 Mitsubishi Lancer, including pipe diameters, muffler types, and catalytic converter configurations. Essential for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2000-2007 Mitsubishi Lancer. It includes information on exhaust system components, performance metrics, and maintenance guidelines. Use this resource to understand the technical aspects of the Lancer's exhaust system, locate specific details, and ensure proper care and upgrades. The document is organized into sections for easy navigation and includes a quick reference guide for key specifications.
How to Use
Use the search function to find specific terms or components within the document. Enter keywords like 'muffler', 'catalytic converter', or 'diameter' to quickly locate relevant information.
Navigate through the document using the section titles and subsections. Each section is organized by major topics, and subsections provide detailed points for specific components or features.
Key Specifications
Exhaust Pipe Diameter
2.0-2.5 inches
Catalytic Converter Efficiency
95%+
Muffler Material
Steel
Exhaust Flow Rate
150-200 CFM
Backpressure
1.5-2.5 PSI
Available Specifications
Exhaust System Components
This section details the primary components of the Mitsubishi Lancer's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. It explains the role of each component and its impact on performance and emissions.
Exhaust System Components
This section details the primary components of the Mitsubishi Lancer's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. It explains the role of each component and its impact on performance and emissions.
Exhaust Manifold
- Made of cast iron or stainless steel
- Directs exhaust gases from the engine cylinders
- Designed for durability and heat resistance
- Bolts directly to the engine block
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a honeycomb structure coated with catalysts
- Complies with emission standards
- Located between the exhaust manifold and muffler
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from steel or aluminum
- Includes internal baffles or chambers
- Positioned near the rear of the vehicle
Performance Specifications
This section covers the performance-related aspects of the Lancer's exhaust system, including exhaust flow, backpressure, and impact on engine efficiency. It also includes details on aftermarket upgrades.
Performance Specifications
This section covers the performance-related aspects of the Lancer's exhaust system, including exhaust flow, backpressure, and impact on engine efficiency. It also includes details on aftermarket upgrades.
Exhaust Flow
- Optimized for minimal resistance
- Enhances engine efficiency and power output
- Measured in cubic feet per minute (CFM)
- Varies based on engine size and RPM
Backpressure
- Balanced for optimal engine performance
- Excessive backpressure reduces power
- Measured in pounds per square inch (PSI)
- Affected by pipe diameter and bends
Aftermarket Upgrades
- High-flow catalytic converters available
- Performance mufflers for enhanced sound
- Stainless steel exhaust systems for durability
- Header upgrades for improved exhaust flow
Maintenance and Care
This section provides guidelines for maintaining the Lancer's exhaust system, including inspection, cleaning, and replacement intervals. It also covers common issues and troubleshooting tips.
Maintenance and Care
This section provides guidelines for maintaining the Lancer's exhaust system, including inspection, cleaning, and replacement intervals. It also covers common issues and troubleshooting tips.
Inspection
- Check for rust or corrosion regularly
- Inspect for cracks or leaks in components
- Ensure all connections are tight
- Verify proper alignment of exhaust pipes
Cleaning
- Remove carbon buildup from the exhaust manifold
- Clean the exterior of the muffler and tailpipe
- Use appropriate cleaning agents for metal surfaces
- Avoid high-pressure water near sensors
Replacement
- Replace catalytic converter if efficiency drops
- Install new muffler if noise increases significantly
- Replace gaskets and seals during major repairs
- Follow manufacturer-recommended intervals
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Component Specifications
Overview
- Type
- Cat-back exhaust system
- Configuration
- Single exit
- Platform
- Mitsubishi Lancer 2000-2007
- Material
- Stainless steel
- Location
- Rear undercarriage
Dimensions
- Total Length
- 72 inches (182.88 cm)
- Pipe Diameter
- 2.5 inches (6.35 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 6 inches (15.24 cm)
- Tailpipe Diameter
- 3.5 inches (8.89 cm)
- Tailpipe Length
- 18 inches (45.72 cm)
Materials
- Piping
- 304 stainless steel
- Muffler
- Stainless steel with fiberglass packing
- Hangers
- Reinforced rubber
- Gaskets
- Graphite composite
- Fasteners
- Stainless steel bolts
Features
- Performance
-
- Reduced backpressure
- Improved exhaust flow
- Enhanced horsepower
- Better throttle response
- Durability
-
- Corrosion-resistant
- High-temperature tolerance
- Impact-resistant design
- installation
-
- Direct bolt-on fit
- Includes all necessary hardware
- No welding required
- Sound
-
- Deep, aggressive tone
- Adjustable baffle option
- Resonance-free design
- Design
-
- Polished finish
- Sleek, aerodynamic shape
- Integrated heat shield
Safety Features
- Heat Management
-
- Heat-resistant coatings
- Integrated heat shields
- Proper clearance from body panels
- Emissions
-
- EPA compliant
- CARB certified
- Reduced emissions output
Comfort Features
- Noise Reduction
-
- Integrated muffler design
- Sound-dampening materials
- Minimized drone
- Vibration Control
-
- Rubber hangers
- Flexible joints
- Balanced construction
Accessories
- installation
-
- Gasket kit
- Mounting hardware
- Adjustable clamps
- Enhancements
-
- Chromed tip
- Heat wrap
- Exhaust hangers
- Maintenance
-
- Cleaning polish
- Rust inhibitor
- Lubricant for bolts
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Items
-
- Inspect for leaks
- Check hanger condition
- Clean exterior surface
- Tighten all fasteners
- Inspect gaskets
- Notes
- Regular cleaning with mild detergent recommended to maintain finish
Warranty
- Manufacturer Warranty
- Years: 2Miles: 24000Coverage: Defects in materials and workmanship
- Rust Warranty
- Years: 5Miles: 60000Coverage: Through-wall corrosion
- Performance Warranty
- Years: 1Miles: 12000Coverage: Guaranteed horsepower increase
- Terms
- Warranty void if used in racing or off-road conditions
Production Details
- Manufacturer
- Mitsubishi Genuine Parts
- Manufacturing Process
-
- Laser cutting
- CNC bending
- Robotic welding
- Pressure testing
- Quality Control
- Materials: Batch testing for corrosion resistanceFitment: 100% fitment verificationPerformance: Flow bench testing
- Sustainability Practices
-
- Recycled materials
- Eco-friendly coatings
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 500Scrap Rate: 0.5%Energy Usage: 15 kWh per unit
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounting points
- Clean exterior surface
- Tighten all fasteners
- Inspect gaskets for wear
Use only mild detergent for cleaning to avoid damaging finish
- Perform full system inspection
- Check for corrosion
- Test exhaust backpressure
- Replace worn gaskets
- Lubricate all bolts and hangers
Specialized tools may be required for backpressure testing
- Complete system inspection
- Replace worn hangers
- Check for structural integrity
- Evaluate muffler condition
- Perform emissions test if required
Consider full system replacement if significant wear is detected
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2000-2007 Mitsubishi Lancer models?
Is this exhaust system compatible with all 2000-2007 Mitsubishi Lancer models?
The exhaust system is designed to fit all 2000-2007 Mitsubishi Lancer models, including the ES, OZ Rally, and Ralliart trims. It is compatible with both manual and automatic transmissions. However, slight modifications may be required for non-standard configurations or aftermarket modifications. Always verify compatibility with your specific model and year before purchasing.
Q2 What maintenance does the Lancer exhaust system require?
What maintenance does the Lancer exhaust system require?
Regular maintenance for the exhaust system includes checking for rust, cracks, and loose connections every 6 months. Ensure the hangers and brackets are secure. Clean the exterior with a mild detergent to prevent corrosion. Inspect the catalytic converter and oxygen sensors annually for optimal performance. Replace damaged components promptly to avoid costly repairs.
Q3 How do I install or replace the exhaust system on a 2000-2007 Mitsubishi Lancer?
How do I install or replace the exhaust system on a 2000-2007 Mitsubishi Lancer?
To install or replace the exhaust system, lift the vehicle securely. Remove the old system by detaching hangers, clamps, and bolts. Align the new exhaust system, ensuring proper fitment. Secure with new clamps, bolts, and hangers. Tighten all connections to manufacturer specifications. Lower the vehicle and start the engine to check for leaks or unusual noises.
Q4 What should I do if my Lancer exhaust system is making noise?
What should I do if my Lancer exhaust system is making noise?
Noise from the exhaust system often indicates a leak, loose components, or damaged parts. Inspect the system for cracks, holes, or loose clamps. Check the hangers and brackets for wear or breakage. Tighten connections and replace damaged parts. If noise persists, consult a professional mechanic to diagnose and resolve the issue.
Q5 How can I optimize the performance of my Lancer exhaust system?
How can I optimize the performance of my Lancer exhaust system?
To optimize performance, ensure the exhaust system is free of restrictions and leaks. Upgrade to a high-flow catalytic converter or performance muffler for improved airflow. Regularly inspect and clean the system. Use quality fuel and maintain the engine for better exhaust efficiency. Consider tuning the engine to maximize the benefits of the exhaust system.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mitsubishi Lancer 2000-2007 Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and specifications for the 2000-2007 Mitsubishi Lancer. Includes detailed diagrams and step-by-step instructions.
Technical Service Bulletin: Exhaust System Updates
Coming SoonBulletin outlining updates and known issues for the 2000-2007 Mitsubishi Lancer exhaust system. Includes recommended solutions and part numbers.
Mitsubishi Lancer Exhaust Parts Catalog
Coming SoonCatalog listing OEM and aftermarket exhaust parts for the 2000-2007 Mitsubishi Lancer. Includes part numbers, descriptions, and compatibility details.
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