Mitsubishi Mitsubishi Lancer 2000-2007 Emissions & Sensors Specifications
Mitsubishi Mitsubishi Lancer 2000-2007

Mitsubishi Mitsubishi Lancer 2000-2007 Emissions & Sensors Specifications

Discover detailed specifications for the emissions sensors in the 2000-2007 Mitsubishi Lancer. Learn about O2 sensors, catalytic converters, and EGR valves to diagnose issues, ensure compliance, and optimize performance.

Updated

Overview Specifications

This document provides detailed specifications and information about the emissions sensors for the 2000-2007 Mitsubishi Lancer. It covers key technical details, functionality, and maintenance tips to help users understand and manage their vehicle's emissions system. Use this guide to navigate through the sections and find specific information about emission sensors, their operation, and troubleshooting.

How to Use

Use the search function to quickly locate specific terms or components related to emissions sensors. Enter keywords such as 'O2 sensor' or 'catalytic converter' to find relevant information.

Navigate through the document by scrolling through sections or using the table of contents. Each section is clearly labeled to help you find the information you need efficiently.

Key Specifications

O2 Sensor Voltage Range

0.1V to 0.9V

Catalytic Converter Efficiency

90% CO reduction

O2 Sensor Response Time

<100 ms

Catalytic Converter Lifespan

100,000 miles

O2 Sensor Heater Resistance

6 to 10 ohms

Available Specifications

Emission Sensor Types

This section outlines the different types of emission sensors used in the 2000-2007 Mitsubishi Lancer, including their roles and locations within the vehicle.

Oxygen (O2) Sensors
  • Located in the exhaust system
  • Monitors oxygen levels in exhaust gases
  • Helps optimize fuel mixture
  • Typically two sensors: upstream and downstream
  • Upstream sensor before catalytic converter
  • Downstream sensor after catalytic converter
Catalytic Converter Sensors
  • Monitors efficiency of the catalytic converter
  • Detects harmful emissions levels
  • Ensures compliance with emission standards
  • Works in conjunction with O2 sensors

Technical Specifications

This section provides technical details about the emission sensors, including their specifications and performance characteristics.

O2 Sensor Specifications
  • Operating voltage: 0.1V to 0.9V
  • Response time: less than 100 milliseconds
  • Temperature range: -40°C to 800°C
  • Heater resistance: 6 to 10 ohms
Catalytic Converter Efficiency
  • Reduces CO emissions by 90%
  • Reduces NOx emissions by 80%
  • Operates optimally at 400°C to 600°C
  • Expected lifespan: 100,000 miles

Maintenance and Troubleshooting

This section offers guidance on maintaining and troubleshooting emission sensors to ensure optimal performance and longevity.

Regular Maintenance
  • Inspect sensors every 30,000 miles
  • Clean sensors with appropriate solvents
  • Check for corrosion or damage
  • Replace sensors as per manufacturer's recommendations
Common Issues
  • Faulty O2 sensor causing poor fuel economy
  • Catalytic converter sensor triggering check engine light
  • Contaminated sensors leading to inaccurate readings
  • Wiring issues causing sensor malfunctions

Component Specifications

Overview

Type
Oxygen (O2) Sensor
Configuration
Upstream and Downstream
Platform
Mitsubishi Lancer 2000-2007
Material
Zirconia Ceramic
Location
Exhaust Manifold and Catalytic Converter

Dimensions

Length
3.5 inches (8.89 cm)
Diameter
0.75 inches (1.91 cm)
Thread Size
M18 x 1.5
Wire Length
24 inches (61 cm)
Sensor Tip Length
1.2 inches (3.05 cm)
Operating Temperature
-40°F to 1500°F (-40°C to 816°C)
Voltage Range
0.1V to 0.9V

Materials

Sensor Body
Stainless Steel
Sensor Tip
Zirconia Ceramic
Wiring
PTFE Insulated Copper
Connector
High-Temperature Plastic

Features

Performance
  • Wideband O2 sensing
  • Fast response time (less than 100ms)
  • High accuracy in lean/rich mixture detection
  • Self-diagnostic capability
Durability
  • Resistant to exhaust gas corrosion
  • Thermal shock resistance
  • Vibration-resistant design
Compatibility
  • Direct-fit for Mitsubishi Lancer models
  • Works with OEM and aftermarket ECUs
  • Sealed connectors for moisture protection
installation
  • Plug-and-play design
  • Pre-threaded for easy replacement
  • Includes anti-seize compound
Environmental
  • Low emissions compliance
  • Recyclable materials
  • Reduced fuel consumption

Safety Features

Electrical
  • Short-circuit protection
  • Overvoltage protection
Thermal
  • High-temperature insulation
  • Heat-resistant wiring
Mechanical
  • Impact-resistant housing
  • Thread lock to prevent loosening

Comfort Features

installation
  • Tool-free connector release
  • Clear labeling for wiring
Maintenance
  • Easy access for replacement
  • Self-cleaning sensor tip
Performance
  • Smooth engine operation
  • Reduced exhaust odor
Diagnostics
  • Check Engine Light compatibility
  • Error code generation for faults

Accessories

installation
  • Anti-seize compound
  • O2 sensor socket
  • Wire harness clips
Replacement
  • Spare connector
  • Heat shield
  • Extension harness
Tools
  • Diagnostic scanner
  • Torque wrench
  • Wire crimping tool

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor tip if accessible
  • Replace if faulty or slow response
Maintenance Notes
Avoid using silicone-based sealants near the sensor.

Warranty

Standard
Miles: 24,000
Years: 2
Coverage: Defects in materials and workmanship
Extended
Miles: 60,000
Years: 5
Coverage: Sensor performance and durability
Pro Series
Miles: 100,000
Years: 10
Coverage: Full replacement including labor
Terms
Warranty void if sensor is damaged during installation or used with non-compliant fuel.

Production Details

Manufacturer
Denso Corporation
Manufacturing Process
  • Precision ceramic molding
  • Automated welding
  • Laser calibration
Quality Control
Testing: Thermal cycling, Voltage accuracy, Durability under vibration
Certifications: ISO 9001, OBD-II compliance, CARB approval
Sustainability Practices
  • Recycled stainless steel
  • Low-energy manufacturing
  • Eco-friendly packaging
Production Metrics
Units Per Year: 1,000,000
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

30,000
24
  • Inspect sensor wiring for damage
  • Check connector for corrosion
  • Test sensor response time
  • Verify voltage output range

Ensure exhaust system is cool before inspection.

60,000
60
  • Replace sensor if slow response detected
  • Clean exhaust manifold threads
  • Apply anti-seize compound
  • Perform full diagnostic scan

Use OEM or equivalent replacement parts.

100,000
120
  • Replace both upstream and downstream sensors
  • Inspect catalytic converter efficiency
  • Check for exhaust system leaks
  • Reset ECU for new sensor calibration

Critical to ensure proper fuel-air ratio after replacement.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 2000-2007 Mitsubishi Lancer models?

The emissions sensors are designed to be compatible with all 2000-2007 Mitsubishi Lancer models, including both manual and automatic transmissions. These sensors meet OEM specifications and are engineered to work seamlessly with the vehicle's ECU. However, it is recommended to verify compatibility with your specific trim level and engine type (e.g., 1.6L, 2.0L) before purchase.

Q2

What maintenance is required for emissions sensors?

Emissions sensors require minimal maintenance but should be inspected during routine service intervals. Check for physical damage, corrosion, or contamination every 30,000 miles. Ensure the sensor's electrical connections are secure and free of debris. If the Check Engine Light (CEL) illuminates, have the sensor tested for proper functionality. Replacement is typically needed every 100,000 miles or as indicated by diagnostic trouble codes.

Q3

How do I install or replace an emissions sensor on a 2000-2007 Mitsubishi Lancer?

To install or replace an emissions sensor, first, locate the sensor near the exhaust manifold or catalytic converter. Disconnect the negative battery terminal for safety. Use an O2 sensor socket to remove the old sensor. Apply anti-seize compound to the threads of the new sensor and install it, tightening to the manufacturer's torque specification. Reconnect the electrical connector and battery terminal. Clear any diagnostic trouble codes using an OBD-II scanner.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, start by checking for diagnostic trouble codes (DTCs) using an OBD-II scanner. Common codes include P0130 (O2 sensor circuit malfunction) or P0420 (catalyst efficiency below threshold). Inspect the sensor for physical damage, loose connections, or contamination. Test the sensor's voltage output with a multimeter. If the sensor is faulty, replace it and clear the codes. If issues persist, inspect the exhaust system for leaks or damage.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, ensure your engine is running efficiently by maintaining proper air-fuel ratios and replacing spark plugs and air filters as needed. Use high-quality fuel to reduce sensor contamination. Regularly inspect the exhaust system for leaks, which can affect sensor readings. Avoid using silicone-based sealants near the exhaust, as they can damage the sensor. Periodically clean the sensor with a specialized cleaner to remove carbon buildup.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2007 Mitsubishi Lancer Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and diagnostics for all 2000-2007 Mitsubishi Lancer models, including emissions system details.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Latest updates and fixes for emissions sensor-related issues in 2000-2007 Mitsubishi Lancer models.

Mitsubishi Lancer Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts, including emissions sensors, for 2000-2007 Mitsubishi Lancer models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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