Mitsubishi Mitsubishi Galant 2004-2012 Exhaust Specifications
Comprehensive guide to the exhaust system specifications for the 2004-2012 Mitsubishi Galant. Includes details on the exhaust manifold, catalytic converter, muffler, and tailpipe for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the exhaust system for the 2004-2012 Mitsubishi Galant. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant details or explore sections for comprehensive insights.
How to Use
Use the search functionality to locate specific terms or components within the document. Enter keywords like 'catalytic converter' or 'muffler' to find related information quickly.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.
Key Specifications
Exhaust Pipe Diameter
2.0-2.5 inches
Catalytic Converter Lifespan
100,000-150,000 miles
Muffler Weight
15-20 lbs
Emission Compliance
EPA Tier 2, CARB LEV II
Backpressure Level
1.5-2.5 psi
Available Specifications
Exhaust System Components
This section outlines the primary components of the Mitsubishi Galant's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust System Components
This section outlines the primary components of the Mitsubishi Galant's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust Manifold
- Made of cast iron or stainless steel for durability
- Collects exhaust gases from the engine cylinders
- Designed to minimize backpressure
- Connects to the catalytic converter
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a ceramic or metallic catalyst substrate
- Located between the exhaust manifold and muffler
- Requires periodic inspection for clogging or damage
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from aluminized steel for corrosion resistance
- Positioned near the rear of the vehicle
- Includes internal baffles and chambers
Performance Specifications
This section covers the performance characteristics of the exhaust system, including flow rates, backpressure levels, and emission standards. Understand how the system contributes to the vehicle's overall performance.
Performance Specifications
This section covers the performance characteristics of the exhaust system, including flow rates, backpressure levels, and emission standards. Understand how the system contributes to the vehicle's overall performance.
Flow Rate
- Optimized for efficient gas expulsion
- Supports engine power output
- Varies by engine model (2.4L or 3.8L)
- Ensures minimal restriction for better performance
Backpressure
- Maintains low backpressure for engine efficiency
- Balanced for torque and horsepower
- Affected by exhaust pipe diameter
- Critical for maintaining engine health
Emission Standards
- Complies with EPA and CARB regulations
- Designed for low CO2 and NOx emissions
- Includes OBD-II compatibility for diagnostics
- Supports clean air initiatives
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, replacement parts, and signs of wear or damage.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, replacement parts, and signs of wear or damage.
Inspection Intervals
- Inspect every 12,000 miles or annually
- Check for rust, cracks, or leaks
- Verify mounting brackets and hangers
- Ensure proper alignment of components
Common Issues
- Rust and corrosion in humid climates
- Loose or broken hangers causing rattling
- Clogged catalytic converter reducing performance
- Excessive noise due to muffler damage
Replacement Parts
- Use OEM or aftermarket components
- Ensure compatibility with engine model
- Follow torque specifications during installation
- Consider upgrading to performance exhaust systems
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Component Specifications
Overview
- Type
- Catalytic Converter with Muffler System
- Configuration
- Single Exhaust
- Platform
- Sedan
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Overall Length
- 72 inches (182.88 cm)
- Pipe Diameter
- 2.25 inches (5.72 cm)
- Muffler Length
- 24 inches (60.96 cm)
- Muffler Width
- 8 inches (20.32 cm)
- Muffler Height
- 6 inches (15.24 cm)
- Catalytic Converter Length
- 18 inches (45.72 cm)
- Tailpipe Diameter
- 2.5 inches (6.35 cm)
Materials
- Exhaust Pipe
- Stainless Steel
- Muffler Body
- Aluminized Steel
- Catalytic Converter
- Ceramic Substrate with Platinum Coating
- Hangers
- Rubber with Steel Core
- Gaskets
- Graphite and Stainless Steel
Features
- Performance
-
- Optimized backpressure for engine efficiency
- Reduced exhaust gas temperature
- Enhanced airflow dynamics
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Multi-chamber muffler design
- Sound-dampening insulation
- Tuned exhaust note
- Emissions
-
- EPA-compliant catalytic converter
- Oxygen sensor compatibility
- Low emissions output
- installation
-
- Direct bolt-on design
- Pre-welded components
- Alignment marks for easy fitting
Safety Features
- Heat Protection
-
- Heat shields for underbody protection
- Thermal insulation around catalytic converter
- Structural integrity
-
- Reinforced welds
- Impact-resistant materials
- Emissions Control
-
- Catalytic converter efficiency monitoring
- Oxygen sensor feedback system
Comfort Features
- Noise Level
- Reduced cabin noise to 65 dB at highway speeds
- Vibration Dampening
- Rubber hangers and flexible joints
- Heat Management
- Insulated pipes to reduce underbody heat
- Aesthetics
- Polished stainless steel tailpipe
Accessories
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Dual exhaust conversion kit
- Maintenance Tools
-
- Exhaust hanger removal tool
- Gasket set
- Exhaust sealant
- Cosmetic Additions
-
- Chrome tailpipe tip
- Heat-resistant paint
- Custom exhaust wrap
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks or cracks
- Check hangers and mounts
- Clean catalytic converter
- Inspect oxygen sensors
- Tighten all connections
- Maintenance Notes
- Avoid driving through deep water to prevent damage to the catalytic converter.
Warranty
- Standard Warranty
- Miles: 50,000Years: 5Coverage: Defects in materials and workmanship
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: Catalytic converter and oxygen sensors
- Corrosion Warranty
- Miles: 100,000Years: 10Coverage: Perforation due to rust
- Extended Warranty
- Miles: 120,000Years: 12Coverage: Optional extended coverage for all components
Production Details
- Manufacturer
- Mitsubishi Motors Corporation
- Manufacturing Process
-
- Laser-cut components
- Robotic welding
- Pressure testing
- Final assembly
- Quality Control
- inspection Stages: 5Testing: Leak test, Pressure test, Vibration test
- Sustainability Practices
-
- Recycled materials in construction
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 4 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Clean catalytic converter surface
- Inspect oxygen sensor connections
- Tighten all exhaust clamps
Ensure the vehicle is on a lift for thorough inspection.
- Replace exhaust gaskets
- Check for corrosion on pipes
- Inspect heat shields
- Test catalytic converter efficiency
- Verify exhaust alignment
Use a torque wrench for proper tightening of bolts.
- Replace catalytic converter if needed
- Inspect and replace muffler if damaged
- Check entire exhaust system for cracks
- Perform emissions test
- Replace oxygen sensors if faulty
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all models of the 2004-2012 Mitsubishi Galant?
Is the exhaust system compatible with all models of the 2004-2012 Mitsubishi Galant?
The exhaust system for the 2004-2012 Mitsubishi Galant is designed to fit all trim levels, including the DE, ES, SE, and Ralliart models. However, slight variations may exist based on engine type (2.4L I4 or 3.8L V6) and emissions standards. Always verify compatibility by cross-referencing the part number with your vehicle's specifications or consulting a professional technician.
Q2 What maintenance does the exhaust system require for the Mitsubishi Galant?
What maintenance does the exhaust system require for the Mitsubishi Galant?
Regular maintenance of the exhaust system includes inspecting for rust, leaks, and loose components every 12,000 miles. Ensure the catalytic converter, muffler, and exhaust pipes are in good condition. Replace worn gaskets and hangers as needed. Avoid driving through deep water to prevent internal corrosion. Adhering to this schedule ensures optimal performance and longevity of the exhaust system.
Q3 How do I replace the exhaust system on a Mitsubishi Galant?
How do I replace the exhaust system on a Mitsubishi Galant?
To replace the exhaust system, first, safely lift the vehicle using a jack and stands. Remove the old exhaust by detaching the bolts at the manifold and hangers. Install the new system, starting at the manifold and securing it with new gaskets and bolts. Ensure all hangers are properly attached and the system is aligned. Tighten all connections and check for leaks before lowering the vehicle.
Q4 What should I do if my Mitsubishi Galant's exhaust is making unusual noises?
What should I do if my Mitsubishi Galant's exhaust is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the hangers, gaskets, and pipes for wear or misalignment. Tighten or replace loose parts as needed. If the issue persists, check the muffler and catalytic converter for internal damage. Consult a professional if the problem cannot be resolved.
Q5 How can I optimize the performance of my Mitsubishi Galant's exhaust system?
How can I optimize the performance of my Mitsubishi Galant's exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of leaks and properly aligned. Regularly clean and inspect the system to prevent corrosion. Additionally, pairing the exhaust with a compatible cold air intake can enhance airflow and overall engine efficiency, improving horsepower and fuel economy.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mitsubishi Galant 2004-2012 Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 2004-2012 Mitsubishi Galant, including the exhaust system.
Technical Service Bulletin: Exhaust System Updates
Coming SoonBulletin detailing updates and common issues related to the exhaust system for the 2004-2012 Mitsubishi Galant, including troubleshooting tips.
Mitsubishi Galant Exhaust Parts Catalog
Coming SoonCatalog listing all available exhaust system components for the 2004-2012 Mitsubishi Galant, including OE and aftermarket options.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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