Mitsubishi Mitsubishi Galant 2004-2012 Exhaust Specifications
Mitsubishi Mitsubishi Galant 2004-2012

Mitsubishi Mitsubishi Galant 2004-2012 Exhaust Specifications

Comprehensive guide to the exhaust system specifications for the 2004-2012 Mitsubishi Galant. Includes details on the exhaust manifold, catalytic converter, muffler, and tailpipe for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system for the 2004-2012 Mitsubishi Galant. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant details or explore sections for comprehensive insights.

How to Use

Use the search functionality to locate specific terms or components within the document. Enter keywords like 'catalytic converter' or 'muffler' to find related information quickly.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.

Key Specifications

Exhaust Pipe Diameter

2.0-2.5 inches

Catalytic Converter Lifespan

100,000-150,000 miles

Muffler Weight

15-20 lbs

Emission Compliance

EPA Tier 2, CARB LEV II

Backpressure Level

1.5-2.5 psi

Available Specifications

Exhaust System Components

This section outlines the primary components of the Mitsubishi Galant's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Exhaust Manifold
  • Made of cast iron or stainless steel for durability
  • Collects exhaust gases from the engine cylinders
  • Designed to minimize backpressure
  • Connects to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a ceramic or metallic catalyst substrate
  • Located between the exhaust manifold and muffler
  • Requires periodic inspection for clogging or damage
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Constructed from aluminized steel for corrosion resistance
  • Positioned near the rear of the vehicle
  • Includes internal baffles and chambers

Performance Specifications

This section covers the performance characteristics of the exhaust system, including flow rates, backpressure levels, and emission standards. Understand how the system contributes to the vehicle's overall performance.

Flow Rate
  • Optimized for efficient gas expulsion
  • Supports engine power output
  • Varies by engine model (2.4L or 3.8L)
  • Ensures minimal restriction for better performance
Backpressure
  • Maintains low backpressure for engine efficiency
  • Balanced for torque and horsepower
  • Affected by exhaust pipe diameter
  • Critical for maintaining engine health
Emission Standards
  • Complies with EPA and CARB regulations
  • Designed for low CO2 and NOx emissions
  • Includes OBD-II compatibility for diagnostics
  • Supports clean air initiatives

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, replacement parts, and signs of wear or damage.

Inspection Intervals
  • Inspect every 12,000 miles or annually
  • Check for rust, cracks, or leaks
  • Verify mounting brackets and hangers
  • Ensure proper alignment of components
Common Issues
  • Rust and corrosion in humid climates
  • Loose or broken hangers causing rattling
  • Clogged catalytic converter reducing performance
  • Excessive noise due to muffler damage
Replacement Parts
  • Use OEM or aftermarket components
  • Ensure compatibility with engine model
  • Follow torque specifications during installation
  • Consider upgrading to performance exhaust systems

Component Specifications

Overview

Type
Catalytic Converter with Muffler System
Configuration
Single Exhaust
Platform
Sedan
Material
Stainless Steel
Location
Underbody

Dimensions

Overall Length
72 inches (182.88 cm)
Pipe Diameter
2.25 inches (5.72 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
8 inches (20.32 cm)
Muffler Height
6 inches (15.24 cm)
Catalytic Converter Length
18 inches (45.72 cm)
Tailpipe Diameter
2.5 inches (6.35 cm)

Materials

Exhaust Pipe
Stainless Steel
Muffler Body
Aluminized Steel
Catalytic Converter
Ceramic Substrate with Platinum Coating
Hangers
Rubber with Steel Core
Gaskets
Graphite and Stainless Steel

Features

Performance
  • Optimized backpressure for engine efficiency
  • Reduced exhaust gas temperature
  • Enhanced airflow dynamics
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Noise Reduction
  • Multi-chamber muffler design
  • Sound-dampening insulation
  • Tuned exhaust note
Emissions
  • EPA-compliant catalytic converter
  • Oxygen sensor compatibility
  • Low emissions output
installation
  • Direct bolt-on design
  • Pre-welded components
  • Alignment marks for easy fitting

Safety Features

Heat Protection
  • Heat shields for underbody protection
  • Thermal insulation around catalytic converter
Structural integrity
  • Reinforced welds
  • Impact-resistant materials
Emissions Control
  • Catalytic converter efficiency monitoring
  • Oxygen sensor feedback system

Comfort Features

Noise Level
Reduced cabin noise to 65 dB at highway speeds
Vibration Dampening
Rubber hangers and flexible joints
Heat Management
Insulated pipes to reduce underbody heat
Aesthetics
Polished stainless steel tailpipe

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Dual exhaust conversion kit
Maintenance Tools
  • Exhaust hanger removal tool
  • Gasket set
  • Exhaust sealant
Cosmetic Additions
  • Chrome tailpipe tip
  • Heat-resistant paint
  • Custom exhaust wrap

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks or cracks
  • Check hangers and mounts
  • Clean catalytic converter
  • Inspect oxygen sensors
  • Tighten all connections
Maintenance Notes
Avoid driving through deep water to prevent damage to the catalytic converter.

Warranty

Standard Warranty
Miles: 50,000
Years: 5
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Corrosion Warranty
Miles: 100,000
Years: 10
Coverage: Perforation due to rust
Extended Warranty
Miles: 120,000
Years: 12
Coverage: Optional extended coverage for all components

Production Details

Manufacturer
Mitsubishi Motors Corporation
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Pressure testing
  • Final assembly
Quality Control
inspection Stages: 5
Testing: Leak test, Pressure test, Vibration test
Sustainability Practices
  • Recycled materials in construction
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean catalytic converter surface
  • Inspect oxygen sensor connections
  • Tighten all exhaust clamps

Ensure the vehicle is on a lift for thorough inspection.

60,000
48
  • Replace exhaust gaskets
  • Check for corrosion on pipes
  • Inspect heat shields
  • Test catalytic converter efficiency
  • Verify exhaust alignment

Use a torque wrench for proper tightening of bolts.

100,000
84
  • Replace catalytic converter if needed
  • Inspect and replace muffler if damaged
  • Check entire exhaust system for cracks
  • Perform emissions test
  • Replace oxygen sensors if faulty

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all models of the 2004-2012 Mitsubishi Galant?

The exhaust system for the 2004-2012 Mitsubishi Galant is designed to fit all trim levels, including the DE, ES, SE, and Ralliart models. However, slight variations may exist based on engine type (2.4L I4 or 3.8L V6) and emissions standards. Always verify compatibility by cross-referencing the part number with your vehicle's specifications or consulting a professional technician.

Q2

What maintenance does the exhaust system require for the Mitsubishi Galant?

Regular maintenance of the exhaust system includes inspecting for rust, leaks, and loose components every 12,000 miles. Ensure the catalytic converter, muffler, and exhaust pipes are in good condition. Replace worn gaskets and hangers as needed. Avoid driving through deep water to prevent internal corrosion. Adhering to this schedule ensures optimal performance and longevity of the exhaust system.

Q3

How do I replace the exhaust system on a Mitsubishi Galant?

To replace the exhaust system, first, safely lift the vehicle using a jack and stands. Remove the old exhaust by detaching the bolts at the manifold and hangers. Install the new system, starting at the manifold and securing it with new gaskets and bolts. Ensure all hangers are properly attached and the system is aligned. Tighten all connections and check for leaks before lowering the vehicle.

Q4

What should I do if my Mitsubishi Galant's exhaust is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the hangers, gaskets, and pipes for wear or misalignment. Tighten or replace loose parts as needed. If the issue persists, check the muffler and catalytic converter for internal damage. Consult a professional if the problem cannot be resolved.

Q5

How can I optimize the performance of my Mitsubishi Galant's exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of leaks and properly aligned. Regularly clean and inspect the system to prevent corrosion. Additionally, pairing the exhaust with a compatible cold air intake can enhance airflow and overall engine efficiency, improving horsepower and fuel economy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mitsubishi Galant 2004-2012 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 2004-2012 Mitsubishi Galant, including the exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Bulletin detailing updates and common issues related to the exhaust system for the 2004-2012 Mitsubishi Galant, including troubleshooting tips.

Mitsubishi Galant Exhaust Parts Catalog

Coming Soon

Catalog listing all available exhaust system components for the 2004-2012 Mitsubishi Galant, including OE and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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