Mitsubishi Mitsubishi Galant 2004-2012 Emissions & Sensors Specifications
Mitsubishi Mitsubishi Galant 2004-2012

Mitsubishi Mitsubishi Galant 2004-2012 Emissions & Sensors Specifications

Discover detailed specifications for emissions sensors in the 2004-2012 Mitsubishi Galant. This guide covers sensor types, functions, locations, and compatibility, aiding in diagnostics and repairs. Perfect for mechanics, DIYers, and enthusiasts.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors in the 2004-2012 Mitsubishi Galant. It is designed to help users understand the functionality, maintenance, and troubleshooting of these sensors. The content is organized into major sections, each focusing on a specific aspect of the emissions sensors. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to quickly locate specific terms or sensor types. Enter keywords like 'O2 sensor' or 'catalytic converter' in the search bar to find relevant sections.

Navigate through the document using the table of contents or by scrolling through the sections. Each major section is labeled clearly, and subsections provide detailed information on specific topics.

Key Specifications

O2 Sensor Thread Size

M18 x 1.5

Operating Temperature

-40°C to 900°C

Heater Resistance

6-10 ohms

Response Time

<100ms

Connector Type

4-pin weatherproof

Available Specifications

Types of Emissions Sensors

This section covers the different types of emissions sensors used in the 2004-2012 Mitsubishi Galant. It includes details on the oxygen (O2) sensors, air-fuel ratio sensors, and other related components.

Oxygen (O2) Sensors
  • Located in the exhaust system to measure oxygen levels
  • Helps optimize fuel efficiency and reduce emissions
  • Typically installed before and after the catalytic converter
  • Requires periodic replacement due to wear and tear
Air-Fuel Ratio Sensors
  • More precise than traditional O2 sensors
  • Provides real-time data to the engine control unit (ECU)
  • Essential for maintaining optimal combustion
  • Located in the exhaust manifold

Sensor Maintenance and Troubleshooting

This section provides guidance on maintaining and troubleshooting emissions sensors. It includes tips for identifying common issues and ensuring proper sensor function.

Common Issues
  • Check engine light due to sensor malfunction
  • Poor fuel economy and increased emissions
  • Erratic engine performance
  • Diagnostic trouble codes (DTCs) related to sensors
Maintenance Tips
  • Regularly inspect sensor wiring and connectors
  • Clean sensors to prevent contamination
  • Replace sensors at recommended intervals
  • Use OEM or high-quality replacement parts

Technical Specifications

This section outlines the technical specifications of the emissions sensors used in the 2004-2012 Mitsubishi Galant. It includes details on sensor dimensions, operating temperatures, and electrical characteristics.

Physical Specifications
  • Sensor thread size: M18 x 1.5
  • Operating temperature range: -40°C to 900°C
  • Sensor length: 75mm
  • Material: Stainless steel housing
Electrical Specifications
  • Voltage range: 0.1V to 1.0V
  • Heater resistance: 6-10 ohms
  • Response time: <100ms
  • Connector type: 4-pin weatherproof

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Upstream and downstream
Platform
OBD-II compliant
Material
Ceramic zirconia
Location
Exhaust manifold and catalytic converter

Dimensions

Length
3.15 inches / 80 mm
Diameter
0.79 inches / 20 mm
Thread Size
M18 x 1.5
Wire Length
24 inches / 610 mm
Sensor Tip Length
1.18 inches / 30 mm
Sensor Tip Diameter
0.39 inches / 10 mm
Weight
0.22 lbs / 100 g

Materials

Sensor Body
Stainless steel
Sensor Tip
Ceramic zirconia
Heater Element
Platinum
Wiring Insulation
High-temperature silicone

Features

Monitoring
  • Oxygen concentration measurement
  • Exhaust gas temperature sensing
  • Air-fuel ratio detection
  • Catalytic efficiency monitoring
Communication
  • OBD-II protocol
  • Real-time data transmission
  • Fault code generation
  • Diagnostic signal output
Durability
  • High-temperature resistance
  • Corrosion resistance
  • Vibration resistance
  • Long service life
Performance
  • Fast response time
  • High accuracy
  • Stable signal output
  • Self-diagnostics
Compatibility
  • Direct fit for 2004-2012 Mitsubishi Galant
  • OEM specifications
  • Universal OBD-II compatibility

Safety Features

Overheat Protection
  • Automatic shutdown
  • Temperature monitoring
Electrical Safety
  • Short-circuit protection
  • Insulated wiring
Environmental Safety
  • Lead-free materials
  • Low emissions design

Comfort Features

installation
  • Plug-and-play design
  • No additional calibration required
Driving Experience
  • Smooth engine performance
  • Reduced emissions
  • Improved fuel efficiency
Maintenance
  • Easy access for replacement
  • Simple diagnostic procedures

Accessories

Tools
  • O2 sensor socket
  • Wire crimping tool
  • Anti-seize compound
Replacement Parts
  • Sensor gasket
  • Wiring harness connector
  • Heat shield
Diagnostic Equipment
  • OBD-II scanner
  • Multimeter
  • Exhaust gas analyzer

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for fault codes
  • Clean sensor tip
  • Test sensor response
  • Replace if faulty
Maintenance Notes
Avoid contamination during installation

Warranty

Parts Warranty
1 year / 12,000 miles
Labor Warranty
90 days
Emissions Warranty
8 years / 80,000 miles
Extended Warranty
Available through dealer

Production Details

Manufacturer
Denso Corporation
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Quality testing
Quality Control
Testing: High-temperature endurance, Signal accuracy verification, Durability testing
Certifications: ISO 9001, OEM standards
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Waste reduction initiatives
Production Metrics
Annual Output: 5 million units
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to the oxygen sensors

60,000
60
  • Inspect sensor wiring for damage
  • Check for fault codes
  • Test sensor response time
  • Clean sensor tip if accessible
  • Verify exhaust system integrity

Use an OBD-II scanner for accurate diagnostics

120,000
120
  • Replace upstream oxygen sensor
  • Test downstream sensor
  • Inspect exhaust system for leaks
  • Check catalytic converter efficiency
  • Verify electrical connections

Use anti-seize compound during replacement

180,000
180
  • Replace both upstream and downstream sensors
  • Inspect and replace wiring if necessary
  • Test exhaust gas composition
  • Verify engine management system
  • Perform full emissions system check

Ensure proper torque during installation

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are emissions sensors for the 2004-2012 Mitsubishi Galant compatible with other models?

Emissions sensors for the 2004-2012 Mitsubishi Galant are specifically designed for this model and may not be compatible with other vehicles. These sensors are calibrated to meet the exact specifications of the Galant’s engine and emissions system. Always verify part numbers and consult the vehicle’s service manual or a professional technician to ensure compatibility before installation.

Q2

What maintenance is required for emissions sensors in the Mitsubishi Galant?

Emissions sensors in the 2004-2012 Mitsubishi Galant require regular inspections to ensure proper functionality. Check for signs of wear, corrosion, or damage during routine service intervals. Clean the sensor area to prevent debris buildup. Replace sensors as recommended by the manufacturer or if a diagnostic scan indicates a fault. Proper maintenance ensures accurate emissions monitoring and compliance with environmental regulations.

Q3

How do I replace an emissions sensor in a 2004-2012 Mitsubishi Galant?

To replace an emissions sensor, first, locate the sensor near the exhaust system. Disconnect the battery to ensure safety. Remove the electrical connector and use a wrench to unscrew the sensor. Install the new sensor by threading it into place and tightening it to the specified torque. Reconnect the electrical connector and the battery. Clear any error codes using an OBD-II scanner to complete the process.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, use an OBD-II scanner to identify the specific error code. Common issues include sensor contamination, wiring damage, or sensor failure. Inspect the sensor and its connections for visible damage or debris. Replace the sensor if necessary. If the problem persists, consult a professional technician to diagnose and resolve the issue.

Q5

How can I optimize the performance of my Mitsubishi Galant’s emissions sensors?

To optimize emissions sensor performance, ensure your vehicle’s engine is well-maintained with clean air filters, properly functioning spark plugs, and regular oil changes. Use high-quality fuel to reduce sensor contamination. Periodically check the sensor’s connections and wiring for damage. Maintain the exhaust system to prevent leaks, which can affect sensor readings. Regularly scan for error codes to address issues promptly.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2004-2012 Mitsubishi Galant Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 2004-2012 Mitsubishi Galant.

Emissions Sensor Technical Bulletin

Coming Soon

Latest updates and technical information regarding emissions sensors for the 2004-2012 Mitsubishi Galant.

Mitsubishi Galant Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2004-2012 Mitsubishi Galant, including emissions sensors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Mitsubishi Specs. All rights reserved.