Mitsubishi Mitsubishi Galant 1996-2003 Exhaust Specifications
Explore the detailed exhaust system specifications for the 1996-2003 Mitsubishi Galant, including pipe sizes, muffler setups, and catalytic converter details. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides a comprehensive guide to the exhaust system specifications for the 1996-2003 Mitsubishi Galant. It includes detailed technical information, maintenance tips, and performance considerations. Whether you're a mechanic, enthusiast, or owner, this guide will help you understand the exhaust system's components, functionality, and key specifications. Use the search and navigation instructions to quickly find the information you need.
How to Use
Use the search bar to enter specific keywords related to the exhaust system, such as 'muffler' or 'catalytic converter.' This will filter the content and highlight relevant sections.
Scroll through the document or use the table of contents to jump to specific sections. Each major section is divided into subsections for easier access to detailed information.
Key Specifications
Exhaust Diameter
2.0-2.5 inches
Catalytic Converter Efficiency
95% reduction
Muffler Material
Stainless steel
System Weight
15-20 kg
Lifespan
8-12 years
Available Specifications
Exhaust System Components
This section covers the primary components of the Mitsubishi Galant's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust System Components
This section covers the primary components of the Mitsubishi Galant's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust Manifold
- Made of cast iron or stainless steel
- Collects exhaust gases from the engine cylinders
- Bolted directly to the engine block
- Designed to withstand high temperatures
- May include heat shields for insulation
- Prone to cracking over time
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a ceramic or metallic catalyst
- Located between the exhaust manifold and muffler
- Requires proper oxygen sensor function
- Can fail due to contamination or overheating
- Subject to emissions regulations
Performance and Maintenance
Explore how the exhaust system impacts the vehicle's performance and learn essential maintenance practices. This section includes tips for identifying issues, improving efficiency, and extending the system's lifespan.
Performance and Maintenance
Explore how the exhaust system impacts the vehicle's performance and learn essential maintenance practices. This section includes tips for identifying issues, improving efficiency, and extending the system's lifespan.
Common Issues
- Rust and corrosion in the muffler and pipes
- Excessive noise due to leaks or damaged components
- Reduced engine performance from clogged catalytic converter
- Check engine light triggered by oxygen sensor failure
- Vibrations caused by loose or broken hangers
Maintenance Tips
- Inspect the system for rust and damage regularly
- Replace worn-out gaskets and seals promptly
- Use high-quality replacement parts for durability
- Ensure proper alignment of exhaust components
- Avoid driving through deep water to prevent damage
Aftermarket Upgrades
Discover options for upgrading the Mitsubishi Galant's exhaust system to enhance performance, sound, and aesthetics. This section highlights popular aftermarket components and their benefits.
Aftermarket Upgrades
Discover options for upgrading the Mitsubishi Galant's exhaust system to enhance performance, sound, and aesthetics. This section highlights popular aftermarket components and their benefits.
Performance Exhaust Systems
- Increase horsepower and torque
- Constructed from lightweight materials like stainless steel
- Feature larger diameter pipes for improved flow
- Offer a deeper and more aggressive exhaust note
- May require professional installation
Exhaust Tips
- Available in various styles, such as chrome or carbon fiber
- Enhance the vehicle's rear appearance
- Can be bolt-on or weld-on types
- Do not significantly affect performance
- Easy to install and maintain
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Component Specifications
Overview
- Type
- Catalytic Converter Exhaust System
- Configuration
- Single Exit
- Platform
- Sedan
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Length
- 72 inches / 182.88 cm
- Diameter
- 2.25 inches / 5.715 cm
- Catalytic Converter Length
- 12 inches / 30.48 cm
- Muffler Length
- 24 inches / 60.96 cm
- Tailpipe Length
- 18 inches / 45.72 cm
- Weight
- 22 lbs / 9.98 kg
- Ground Clearance
- 6 inches / 15.24 cm
Materials
- Piping
- Stainless Steel
- Catalytic Converter
- Ceramic Substrate
- Muffler
- Aluminized Steel
- Gaskets
- Graphite
- Hangers
- Rubber
Features
- Performance
-
- Reduced back pressure
- Enhanced airflow
- Improved fuel efficiency
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Long-lasting components
- Noise Reduction
-
- Chambered muffler design
- Sound dampening materials
- Minimized resonance
- Emissions Control
-
- Catalytic converter for reduced emissions
- O2 sensor compatibility
- Compliance with EPA standards
- installation
-
- Bolt-on design
- Pre-fabricated sections
- Universal fitment
Safety Features
- Heat Protection
-
- Heat shields
- Insulated piping
- Structural integrity
-
- Reinforced hangers
- Rust-resistant materials
- Emissions Safety
-
- Catalytic converter efficiency
- Leak-proof gaskets
Comfort Features
- Noise Level
-
- Quiet operation
- Minimal cabin resonance
- Vibration Reduction
-
- Rubber hangers
- Balanced design
- Temperature Control
-
- Heat dissipation
- Insulated components
Accessories
- Exhaust Tips
-
- Chrome finish
- Dual outlet
- Custom designs
- Mounting Hardware
-
- Bolts and clamps
- Replacement hangers
- Performance Upgrades
-
- High-flow catalytic converter
- Performance muffler
- Mandrel-bent piping
Maintenance
- Service interval
- Every 30,000 miles / 24 months
- Service Items
-
- Inspect for leaks
- Check hangers and mounts
- Clean exhaust tips
- Inspect catalytic converter
- Replace gaskets if necessary
- Check for corrosion
- Maintenance Notes
- Regular inspection ensures longevity and optimal performance. Replace worn components promptly.
Warranty
- Parts Warranty
- Miles: 50,000Years: 5Coverage: Manufacturer defects
- Corrosion Warranty
- Miles: 100,000Years: 10Coverage: Rust perforation
- Performance Warranty
- Miles: 30,000Years: 3Coverage: Efficiency and emissions
- Warranty Terms
- Warranty void if improper installation or use of non-approved components.
Production Details
- Manufacturer
- Mitsubishi Motors
- Manufacturing Process
-
- Laser cutting
- Robotic welding
- Heat treatment
- Quality inspection
- Quality Control
- Material Testing: Ensures corrosion resistancePerformance Testing: Verifies emissions complianceDurability Testing: Simulates long-term use
- Sustainability Practices
-
- Recycled materials
- Efficient manufacturing
- Low-emission processes
- Production Metrics
- Units Per Year: 50,000Defect Rate: Less than 0.5%Lead Time: 4 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Clean exhaust tips
- Verify catalytic converter efficiency
- Replace gaskets if necessary
Regular inspection ensures optimal performance and longevity.
- Inspect for corrosion and rust
- Check muffler for damage
- Verify O2 sensor functionality
- Test exhaust back pressure
- Replace worn hangers
Use OEM parts for replacements to maintain performance.
- Inspect entire exhaust system
- Replace catalytic converter if needed
- Check heat shields for integrity
- Test emissions compliance
- Perform full system overhaul
Major service may require specialized tools and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all 1996-2003 Mitsubishi Galant models?
Is the exhaust system compatible with all 1996-2003 Mitsubishi Galant models?
The exhaust system is compatible with most 1996-2003 Mitsubishi Galant models, including the 4-cylinder 2.4L and V6 3.0L engines. However, slight variations may exist depending on the trim level and region-specific specifications. Always verify compatibility using your vehicle's VIN or consult with a Mitsubishi parts specialist to ensure the correct fitment.
Q2 What maintenance is required for the Mitsubishi Galant exhaust system?
What maintenance is required for the Mitsubishi Galant exhaust system?
Regular maintenance includes inspecting the exhaust system for rust, cracks, or leaks every 12 months or 12,000 miles. Check the mounting brackets and hangers for wear and ensure the catalytic converter is functioning properly. Cleaning the exhaust tips and addressing any unusual noises promptly can extend the system's lifespan.
Q3 How do I replace the exhaust system on a 1996-2003 Mitsubishi Galant?
How do I replace the exhaust system on a 1996-2003 Mitsubishi Galant?
To replace the exhaust system, first, lift the vehicle securely on jack stands. Remove the old exhaust by loosening the clamps and bolts, starting from the muffler and working toward the manifold. Install the new system by aligning components and tightening all connections. Ensure proper gasket placement and test for leaks before lowering the vehicle.
Q4 What should I do if my Galant's exhaust is making a loud noise?
What should I do if my Galant's exhaust is making a loud noise?
Loud noises often indicate a leak or damaged component. Inspect the exhaust system for holes, loose connections, or rust. Check the muffler, catalytic converter, and pipes for damage. If the issue persists, it could be a failing gasket or internal muffler damage, requiring professional diagnosis and repair.
Q5 How can I optimize the performance of my Galant's exhaust system?
How can I optimize the performance of my Galant's exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean the system to prevent buildup. For enhanced power and fuel efficiency, pair the exhaust with a tuned intake and engine management system.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-2003 Mitsubishi Galant Service Manual
Coming SoonComprehensive guide covering exhaust system maintenance, repair, and troubleshooting for all Galant models.
Technical Service Bulletin: Exhaust System Updates
Coming SoonBulletin detailing common exhaust system issues, updates, and recommended fixes for 1996-2003 Galant models.
Mitsubishi Galant Exhaust Parts Catalog
Coming SoonCatalog listing OEM and aftermarket exhaust components for 1996-2003 Galant models, including part numbers and descriptions.
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Technical Information
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