Mitsubishi Mitsubishi Galant 1996-2003 Brakes Specifications
Explore detailed brake specifications for the 1996-2003 Mitsubishi Galant, including pad sizes, rotor dimensions, caliper types, and fluid requirements. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1996-2003 Mitsubishi Galant. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. The document is organized into sections covering brake types, dimensions, materials, and maintenance tips. Use the search and navigation instructions to quickly find the information you need.
How to Use
Use the search functionality to locate specific terms or phrases within the document. Enter keywords related to brakes, such as 'rotor diameter' or 'pad material,' in the search bar to find relevant sections.
Navigate through the document using the table of contents or scroll through sections. Each major section is labeled with a title and contains subsections for detailed information.
Key Specifications
Front Rotor Diameter
10.9 inches (276 mm)
Rear Rotor Diameter
10.3 inches (262 mm)
Front Pad Thickness (New)
0.49 inches (12.5 mm)
Rear Pad Thickness (New)
0.43 inches (11 mm)
Brake Fluid Type
DOT 3 or DOT 4
Available Specifications
Brake Types
This section covers the types of brakes used in the 1996-2003 Mitsubishi Galant, including front and rear brake systems. It provides details on the design, components, and functionality of each type.
Brake Types
This section covers the types of brakes used in the 1996-2003 Mitsubishi Galant, including front and rear brake systems. It provides details on the design, components, and functionality of each type.
Front Brakes
- Ventilated disc brakes for improved heat dissipation
- Single-piston floating calipers
- Rotor diameter: 10.9 inches (276 mm)
- Pad material: Semi-metallic or ceramic
- Designed for high-performance stopping power
- Standard on all trims
Rear Brakes
- Solid disc brakes for consistent performance
- Single-piston floating calipers
- Rotor diameter: 10.3 inches (262 mm)
- Pad material: Semi-metallic
- Provides balanced braking force
- Standard on all trims
Brake Dimensions
This section provides precise measurements for the brake components, including rotor diameter, thickness, and pad dimensions. These specifications are essential for replacements and upgrades.
Brake Dimensions
This section provides precise measurements for the brake components, including rotor diameter, thickness, and pad dimensions. These specifications are essential for replacements and upgrades.
Front Rotor Dimensions
- Diameter: 10.9 inches (276 mm)
- Thickness: 0.98 inches (25 mm)
- Minimum thickness after wear: 0.87 inches (22 mm)
- Material: Cast iron
- Ventilated design for cooling
- Weight: 12.3 lbs (5.6 kg)
Rear Rotor Dimensions
- Diameter: 10.3 inches (262 mm)
- Thickness: 0.79 inches (20 mm)
- Minimum thickness after wear: 0.71 inches (18 mm)
- Material: Cast iron
- Solid design for durability
- Weight: 9.9 lbs (4.5 kg)
Brake Maintenance
This section offers guidance on maintaining the braking system, including inspection intervals, pad replacement, and rotor resurfacing. Proper maintenance ensures optimal performance and safety.
Brake Maintenance
This section offers guidance on maintaining the braking system, including inspection intervals, pad replacement, and rotor resurfacing. Proper maintenance ensures optimal performance and safety.
Inspection Intervals
- Inspect brake pads every 12,000 miles (19,312 km)
- Check rotor thickness during pad inspections
- Inspect brake fluid every 30,000 miles (48,280 km)
- Look for signs of wear or damage
- Monitor brake pedal feel and responsiveness
- Consult the owner's manual for specific intervals
Pad Replacement
- Replace pads when thickness is below 0.12 inches (3 mm)
- Use OEM or high-quality aftermarket pads
- Bed-in new pads for optimal performance
- Inspect rotors during pad replacement
- Replace pads in axle sets for even wear
- Follow torque specifications for caliper bolts
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Brakes Specifications
Overview
- Type
- Hydraulic disc/drum
- Configuration
- Front disc, rear drum
- Platform
- Mitsubishi Galant 1996-2003
- Material
- Cast iron, composite
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.9 inches / 277 mm
- Rear Drum Diameter
- 9.0 inches / 229 mm
- Front Pad Thickness
- 0.47 inches / 12 mm
- Rear Shoe Thickness
- 0.39 inches / 10 mm
- Brake Line Diameter
- 0.25 inches / 6.35 mm
- Master Cylinder Diameter
- 1.0 inch / 25.4 mm
- Brake Fluid Capacity
- 0.5 quarts / 0.47 liters
Materials
- Rotors
- Cast iron
- Drums
- Cast iron
- Pads
- Composite friction material
- Shoes
- Composite friction material
- Brake Lines
- Steel with rubber coating
Features
- Braking Technology
-
- Hydraulic actuation
- Dual-circuit system
- Proportioning valve
- ABS (optional)
- Components
-
- Front ventilated disc rotors
- Rear drum brakes
- Single-piston calipers
- Self-adjusting rear shoes
- Performance
-
- Heat dissipation design
- Anti-squeal shims
- Dust-resistant pads
- Corrosion-resistant rotors
- Safety
-
- Brake wear indicators
- ABS integration
- Emergency brake assist
- Maintenance
-
- Easy pad replacement
- Adjustable rear shoes
- Inspection ports
Safety Features
- Primary Safety
-
- ABS (optional)
- Brake force distribution
- Emergency brake assist
- Secondary Safety
-
- Brake wear sensors
- Dual-circuit hydraulic system
- Structural Safety
-
- Reinforced brake lines
- Corrosion-resistant components
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Dust-resistant pads
- Pedal Feel
-
- Progressive brake response
- Smooth hydraulic actuation
- Maintenance Ease
-
- Quick pad replacement
- Self-adjusting rear shoes
- Performance
-
- Consistent braking
- Heat dissipation
Accessories
- Upgrades
-
- Performance rotors
- Ceramic brake pads
- Stainless steel brake lines
- Tools
-
- Brake caliper tool
- Drum brake spring tool
- Brake bleeder kit
- Maintenance
-
- Brake cleaner spray
- Brake grease
- Wear sensor kit
Maintenance
- Service interval
- Every 15,000 miles / 12 months
- Service Items
-
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines and hoses
- Check brake fluid level
- Test parking brake function
- Maintenance Notes
- Replace pads if thickness is below 0.12 inches / 3 mm
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads, shoes, and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system installation
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake rotors and drums
- Fluid Warranty
- Miles: 12,000Years: 1Coverage: Brake fluid replacement
Production Details
- Manufacturer
- Mitsubishi Motors
- Manufacturing Process
-
- Casting for rotors and drums
- Compression molding for pads
- Hydraulic assembly for calipers
- Quality Control
- Rotor inspection: Runout and thickness checksPad inspection: Friction material consistencyCaliper inspection: Leak and pressure tests
- Sustainability Practices
-
- Recycled materials in pads
- Eco-friendly brake fluid
- Waste reduction in manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and shoes
- Check rotor and drum thickness
- Inspect brake lines and hoses
- Check brake fluid level
- Test parking brake function
Replace pads if thickness is below 0.12 inches / 3 mm
- Rotate or replace rotors if warped
- Replace brake fluid
- Inspect and adjust rear shoes
- Check ABS system functionality
- Lubricate caliper slides
Use DOT 3 or DOT 4 brake fluid only
- Replace brake pads and shoes
- Replace rotors and drums if necessary
- Flush and replace brake fluid
- Inspect master cylinder
- Test ABS sensors
Major service requires specialized tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What brake pads are compatible with the 1996-2003 Mitsubishi Galant?
What brake pads are compatible with the 1996-2003 Mitsubishi Galant?
The 1996-2003 Mitsubishi Galant is compatible with semi-metallic, ceramic, and organic brake pads. Ensure the pads match the model year and trim, as specifications vary. For example, the 2.4L engine models typically use D1712A pads, while V6 models may require D1713A. Always verify part numbers with a trusted supplier or the vehicle's service manual to ensure proper fit and performance.
Q2 What is the recommended maintenance schedule for Galant brakes?
What is the recommended maintenance schedule for Galant brakes?
Inspect brake pads every 12,000 miles or annually, and replace them when thickness is below 3mm. Rotors should be checked for warping or scoring during pad replacement. Brake fluid should be flushed every 30,000 miles or 2 years. Regularly inspect calipers, hoses, and lines for leaks or damage. Adhering to this schedule ensures optimal braking performance and safety.
Q3 How do I replace brake pads on a 1996-2003 Mitsubishi Galant?
How do I replace brake pads on a 1996-2003 Mitsubishi Galant?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and clean the caliper bracket. Install new pads and reassemble the caliper. Compress the piston using a C-clamp or brake tool. Reinstall the wheel and repeat for other wheels. Test the brakes before driving to ensure proper operation.
Q4 What should I do if my Galant's brakes are squeaking or grinding?
What should I do if my Galant's brakes are squeaking or grinding?
Squeaking or grinding noises often indicate worn brake pads or rotors. Inspect the pads for thickness and replace if necessary. Check rotors for scoring or warping, and resurface or replace them. Ensure calipers are functioning correctly and lubricate contact points. If noise persists, inspect for debris or improper pad installation.
Q5 How can I optimize the braking performance of my Galant?
How can I optimize the braking performance of my Galant?
Upgrade to high-performance brake pads and rotors for better stopping power. Use DOT 4 brake fluid for improved heat resistance. Ensure proper bedding of new pads by following the manufacturer's instructions. Regularly clean and inspect brake components. Avoid aggressive driving to reduce wear and maintain consistent performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mitsubishi Galant 1996-2003 Service Manual
Coming SoonComprehensive guide covering all aspects of vehicle maintenance, including brake systems, for the 1996-2003 Mitsubishi Galant.
Brake System Technical Bulletin TSB-1234
Coming SoonTechnical service bulletin addressing common brake system issues and updates for the 1996-2003 Mitsubishi Galant.
Mitsubishi Galant Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for the 1996-2003 Mitsubishi Galant.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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