Mitsubishi Mitsubishi Endeavor 2004-2011 Emissions & Sensors Specifications
Mitsubishi Mitsubishi Endeavor 2004-2011

Mitsubishi Mitsubishi Endeavor 2004-2011 Emissions & Sensors Specifications

Detailed specifications for the emissions sensors in the 2004-2011 Mitsubishi Endeavor. Includes sensor types, locations, voltage ranges, and diagnostic trouble codes for maintenance and repair.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors in the 2004-2011 Mitsubishi Endeavor. It is designed to assist mechanics, technicians, and enthusiasts in understanding the emissions control system, troubleshooting issues, and performing maintenance. The document is organized into sections covering sensor types, locations, functions, and key specifications. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to locate specific terms or phrases within the document. Enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter,' to find relevant sections quickly.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed technical information for easy reference.

Key Specifications

O2 Sensor Voltage Range

0.1-0.9 V

Sensor Operating Temperature

600-800°F

Catalytic Converter Efficiency

90-95%

Sensor Replacement Interval

60,000-90,000 miles

Emissions Compliance

EPA Tier 2

Available Specifications

Sensor Types

This section outlines the different types of emissions sensors used in the 2004-2011 Mitsubishi Endeavor. It includes details on their design, purpose, and how they contribute to the vehicle's emissions control system.

Oxygen (O2) Sensors
  • Located in the exhaust system to measure oxygen levels
  • Monitors the air-fuel ratio for optimal combustion
  • Helps reduce harmful emissions like CO and NOx
  • Typically has a lifespan of 60,000-90,000 miles
Catalytic Converter Sensors
  • Monitors the efficiency of the catalytic converter
  • Detects issues like clogging or overheating
  • Ensures compliance with emissions standards
  • Works in conjunction with O2 sensors

Sensor Locations

This section provides a detailed guide to the placement of emissions sensors in the 2004-2011 Mitsubishi Endeavor. It includes diagrams and descriptions to help locate sensors for inspection or replacement.

Upstream O2 Sensor
  • Located before the catalytic converter
  • Monitors exhaust gases directly from the engine
  • Critical for adjusting the air-fuel mixture
  • Often referred to as Sensor 1
Downstream O2 Sensor
  • Located after the catalytic converter
  • Measures emissions post-catalytic conversion
  • Assesses catalytic converter efficiency
  • Often referred to as Sensor 2

Sensor Functions

This section explains the roles and responsibilities of emissions sensors in maintaining the vehicle's performance and emissions compliance. It highlights how these sensors interact with the engine control unit (ECU).

Emissions Monitoring
  • Tracks levels of CO, NOx, and hydrocarbons
  • Ensures compliance with environmental regulations
  • Sends data to the ECU for adjustments
Performance Optimization
  • Maintains optimal air-fuel ratio for efficiency
  • Reduces engine knocking and misfires
  • Improves fuel economy and power output

Component Specifications

Overview

Type
Oxygen (O2) Sensor
Configuration
Upstream and Downstream
Platform
Integrated with ECU
Material
Zirconia Ceramic
Location
Exhaust Manifold and Catalytic Converter

Dimensions

Length
4.5 inches (114.3 mm)
Diameter
0.75 inches (19.05 mm)
Thread Size
M18 x 1.5
Wire Length
24 inches (609.6 mm)
Operating Temperature
-40°F to 1562°F (-40°C to 850°C)
Voltage Range
0.1V to 0.9V
Response Time
0.1 seconds

Materials

Sensor Element
Zirconia Ceramic
Housing
Stainless Steel
Wiring
High-Temperature Silicone
Connector
Thermoplastic

Features

Performance
  • Wide operating temperature range
  • Fast response time
  • High accuracy in O2 measurement
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Vibration-resistant design
Compatibility
  • Direct fit for 2004-2011 Mitsubishi Endeavor
  • OEM equivalent
  • Compatible with most aftermarket ECUs
installation
  • Plug-and-play design
  • Pre-installed gasket
  • Tool-free connector
Monitoring
  • Real-time O2 level feedback
  • Self-diagnostic capability
  • Error code generation

Safety Features

Thermal Protection
  • Overheat shutdown
  • Thermal insulation
Electrical Safety
  • Short-circuit protection
  • Reverse polarity protection
Mechanical Safety
  • Impact-resistant housing
  • Sealed against moisture

Comfort Features

installation Ease
  • Pre-threaded design
  • Clear installation instructions
Maintenance Ease
  • Self-cleaning element
  • Easy access for replacement
Noise Reduction
  • Vibration-dampening materials
  • Quiet operation

Accessories

installation Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire crimping tool
Replacement Parts
  • Gasket
  • Connector pins
  • Heat shield
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Test light

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor threads
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based sealants near the sensor.

Warranty

Standard Warranty
Miles: 12,000
Years: 1
Coverage: Defects in materials and workmanship
Extended Warranty
Miles: 60,000
Years: 5
Coverage: Sensor failure due to normal wear
Pro Warranty
Miles: 100,000
Years: 10
Coverage: Full replacement including labor
Warranty Terms
Proof of purchase and proper installation required.

Production Details

Manufacturer
Denso Corporation
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Laser welding
Quality Control
Testing: Thermal cycling, Vibration testing, Electrical performance testing
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Waste reduction initiatives
Production Metrics
Annual Output: 2 million units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring for damage
  • Check for exhaust leaks near the sensor
  • Test sensor voltage output
  • Clean sensor threads
  • Verify ECU communication

Ensure the engine is cold before inspection.

60,000
60
  • Replace O2 sensor if voltage output is inconsistent
  • Inspect and replace gasket if necessary
  • Check for corrosion on the sensor housing
  • Test response time
  • Verify error codes

Use anti-seize compound during replacement.

100,000
120
  • Replace both upstream and downstream sensors
  • Inspect and clean exhaust system
  • Perform full ECU diagnostic
  • Check for proper fuel mixture
  • Test catalytic converter efficiency

Major service requires professional tools and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the emissions sensors for the 2004-2011 Mitsubishi Endeavor?

The emissions sensors for the 2004-2011 Mitsubishi Endeavor include oxygen sensors and catalytic converters designed to meet EPA standards. These sensors are compatible with the 3.8L V6 engine and are typically located before and after the catalytic converter. They operate within a voltage range of 0.1 to 0.9 volts and are compatible with OBD-II systems for accurate emissions monitoring.

Q2

What are the maintenance requirements for the emissions sensors?

Regular maintenance of emissions sensors includes inspecting for damage or contamination every 30,000 miles. Cleaning the sensors with a specialized cleaner can prevent build-up. Replace sensors every 60,000 to 90,000 miles or as indicated by diagnostic trouble codes (DTCs). Ensure proper electrical connections and check for corrosion periodically to maintain optimal performance.

Q3

How do I install or replace emissions sensors on a Mitsubishi Endeavor?

To install or replace emissions sensors, first, locate the sensor near the exhaust manifold or catalytic converter. Disconnect the electrical connector and use a sensor socket to remove the old sensor. Apply anti-seize compound to the threads of the new sensor and install it, tightening to the manufacturer's torque specification. Reconnect the electrical connector and clear any DTCs using an OBD-II scanner.

Q4

How do I troubleshoot emissions sensor issues?

Common issues include faulty readings or DTCs like P0130 or P0420. Start by inspecting the sensor for physical damage or contamination. Check the electrical connections for corrosion or loose wires. Use an OBD-II scanner to read live data and verify sensor operation. If readings are inconsistent, replace the sensor and retest to ensure proper functionality.

Q5

How can I optimize emissions sensor performance?

Optimize performance by ensuring the engine is running efficiently, as misfires or rich/lean conditions can affect sensor readings. Use high-quality fuel and perform regular tune-ups. Keep the exhaust system in good condition to prevent leaks. Regularly clean sensors and replace them as recommended to maintain accurate emissions monitoring and compliance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mitsubishi Endeavor Service Manual

Coming Soon

Comprehensive guide covering maintenance, diagnostics, and repair procedures for the 2004-2011 Mitsubishi Endeavor, including emissions system details.

Emissions System Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues, updates, and fixes for the emissions system in the 2004-2011 Mitsubishi Endeavor.

Mitsubishi Endeavor Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2004-2011 Mitsubishi Endeavor, including emissions sensors and related components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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