Mitsubishi Mitsubishi Eclipse 2000-2005 Exhaust Specifications
Mitsubishi Mitsubishi Eclipse 2000-2005

Mitsubishi Mitsubishi Eclipse 2000-2005 Exhaust Specifications

Explore detailed exhaust system specifications for the 2000-2005 Mitsubishi Eclipse. Learn about pipe diameters, catalytic converters, mufflers, and emission standards for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2000-2005 Mitsubishi Eclipse. It is designed to assist enthusiasts, mechanics, and owners in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information or explore sections for in-depth details.

How to Use

Use the search functionality to locate specific terms or components within the document. Enter keywords like 'catalytic converter' or 'muffler' to find related information instantly.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Efficiency

95% reduction in emissions

Muffler Weight

15-20 lbs

Backpressure

1.5-2.0 psi

System Lifespan

8-10 years

Available Specifications

Exhaust System Components

This section covers the primary components of the Mitsubishi Eclipse exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Exhaust Manifold
  • Made of cast iron or stainless steel for durability
  • Collects exhaust gases from the engine cylinders
  • Designed to minimize backpressure
  • Connects to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Contains a ceramic or metallic catalyst core
  • Located between the exhaust manifold and muffler
  • Requires periodic inspection for clogging or damage
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Constructed from aluminized steel for corrosion resistance
  • Positioned near the rear of the vehicle
  • Available in aftermarket performance variants

Performance Specifications

This section provides performance-related details about the exhaust system, including flow rates, backpressure levels, and compatibility with aftermarket upgrades. Ideal for those looking to enhance their vehicle's performance.

Exhaust Flow Rate
  • Standard flow rate: 250-300 CFM (cubic feet per minute)
  • Aftermarket systems can increase flow by up to 20%
  • Optimized for 2.4L and 3.0L engine variants
  • Flow rate impacts horsepower and torque output
Backpressure Levels
  • Designed to maintain optimal backpressure for engine efficiency
  • Excessive backpressure can reduce performance
  • Aftermarket systems often reduce backpressure
  • Measured in psi (pounds per square inch)

Maintenance and Troubleshooting

This section outlines common maintenance practices and troubleshooting tips for the exhaust system. Learn how to identify issues like leaks, rust, and performance degradation.

Common Issues
  • Rust and corrosion in humid climates
  • Exhaust leaks near joints or gaskets
  • Catalytic converter failure due to clogging
  • Muffler damage from road debris
Maintenance Tips
  • Inspect exhaust system every 12,000 miles
  • Replace gaskets and seals as needed
  • Clean rust-prone areas with protective coatings
  • Check for loose or damaged hangers

Component Specifications

Overview

Type
Cat-Back Exhaust System
Configuration
Dual-Pipe
Platform
Mitsubishi ECLIPSE
Material
Stainless Steel with a Ceramic Coating
Location
Rear of Vehicle
Pipe Diameter
2.5 inches
Muffler Type
Twin Chamber

Dimensions

Total Length
180 inches
Mounting Bracket Spacing
24 inches
Pipe Diameter
2.5 inches
Muffler Length
14 inches
Hanger Spacing
18 inches
Cross Over Area
3.5 square inches
Cat Back Height
10 inches
Cat Back Width
24 inches

Materials

Exhaust Pipes
304 Stainless Steel
Muffler
Aluminized Steel
Heat Shield
Ceramic Coated Steel
Mounting Brackets
Steel with Coating
Hangers
Stainless Steel

Features

Performance
  • Improved Exhaust Flow
  • Enhanced Horsepower
  • Reduced Backpressure
Sound
  • Deep Aggressive Tone
  • Customizable Sound Levels
  • Engine Note Enhancement
Durability
  • Rust and Corrosion Resistant
  • High Temperature Tolerance
  • Vibration Dampening Design
Design
  • Sporty Aesthetic
  • Integrated Heat Shields
  • Customizable Tips
Compatibility
  • OEM Fitment
  • Easy Installation
  • No Drilling Required

Safety Features

Emission Compliance
  • Catalytic Converter Included
  • OBD2 Ready
  • EPA Approved
Thermal Protection
  • Heat Shields Installation
  • High-Temperature Paint

Comfort Features

Noise Reduction
  • Acoustic Insulation
  • Vibration Isolation Mounts
installation
  • User-Friendly Instructions
  • Quick-Fit Design

Accessories

Visual
  • Carbon Fiber Tips
  • Chrome Plated Flanges
Performance
  • High-Flow Catalytic Converter
  • Performance Exhaust Gaskets
Maintenance
  • Exhaust Sealant
  • Dust Caps

Maintenance

Service interval
30,000 miles
Service Items
  • Inspect for Rust and Corrosion
  • Check Hanger and Bracket Integrity
  • Test for Exhaust Leaks
  • Clean Heat Shields
  • Lubricate Vibration Mounts
Maintenance Notes
Regular inspection recommended to ensure peak performance and longevity.

Warranty

Manufacturer Warranty
Miles: 60,000
Years: 3
Coverage: Defects in Materials and Workmanship
Limited Warranty
Miles: 50,000
Years: 2
Coverage: Corrosion and Peeling
Customer Warranty
Miles: 30,000
Years: 1
Coverage: Installation Errors
Terms
Warranty void if installed incorrectly or modified

Production Details

Manufacturer info
Produced by XYZ Exhaust Systems Inc.
Manufacturing Process
  • Metal Cutting and Shaping
  • Welding and Assembly
  • Heat Treatment
  • Quality Assurance Testing
Quality Control
inspection Stage: Post-Assembly
Testing Methods: Pressure Testing, Acoustic Testing
Standards: ISO 9001 Certified
Sustainability Practices
Recycling of metal scraps and energy-efficient manufacturing
Production Metrics
Annual Output: 50,000 units
Defect Rate: 0.5%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

15,000
12
  • Inspect exhaust system for any visible damage or leaks
  • Check the tightness of all mounting brackets and hangers
  • Clean the exhaust tips and heat shields
  • Ensure all gaskets are intact and replace if necessary

Regular inspection helps prevent premature wear.

30,000
24
  • Perform a thorough inspection of the entire exhaust system
  • Test for exhaust leaks using a smoke machine
  • Replace any worn-out hangers or brackets
  • Lubricate any moving parts

Use specialized tools for leak testing.

60,000
48
  • Complete system check and overhaul if necessary
  • Replace the catalytic converter if emissions are not within standards
  • Replace worn-out muffler or pipes
  • Reapply high-temperature paint if needed

Major services may require professional assistance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications and compatibility requirements for the 2000-2005 Mitsubishi Eclipse exhaust system?

The 2000-2005 Mitsubishi Eclipse exhaust system is designed to fit the specific engine configurations of these models. For the 2.4L 4G64 engine, the exhaust includes a catalytic converter, O2 sensor, and resonator. For the 2.0L 4G63 and 2.4L 4G63 engines, a different setup is used, typically without a catalytic converter. Compatibility is crucial for optimal performance, so ensure the exhaust part numbers align with your specific engine configuration. Always verify compatibility with your vehicle’s VIN to prevent installation issues and ensure regulatory compliance.

Q2

What is the recommended maintenance schedule and requirements for the Mitsubishi Eclipse exhaust system?

Regular maintenance of the Mitsubishi Eclipse exhaust system involves inspecting for rust, damage, or loose connections every 12,000 miles or annually. Check the catalytic converter for efficiency and replace it if necessary, typically every 60,000 to 100,000 miles or sooner if it becomes clogged. Ensure the O2 sensors are functioning correctly, as faulty sensors can affect fuel efficiency and emissions. Regularly clean any debris from the exhaust tips and muffler to prevent blockages. Adhering to these maintenance requirements ensures longevity and optimal performance of the exhaust system.

Q3

How do I install or replace the exhaust system on a 2000-2005 Mitsubishi Eclipse?

To install or replace the exhaust system, start by safely lifting the vehicle and securing it on jack stands. Remove the wheels for better access to the exhaust components. Begin by disconnecting the exhaust from the downstream side, starting with the muffler and working towards the engine. Use a wrench to loosen and remove the bolts and clamps securing the exhaust. Carefully remove the old exhaust components, noting any specific configurations or modifications. Install the new exhaust by reversing the removal process, ensuring all bolts and clamps are tightened securely. Double-check all connections for leaks before lowering the vehicle and testing the exhaust system.

Q4

What are common troubleshooting steps for exhaust system issues in the Mitsubishi Eclipse?

Common troubleshooting steps for exhaust system issues include checking for visible rust or holes, which can cause leaks. Listen for unusual noises such as rattling or hissing, which may indicate loose components or holes. Inspect the catalytic converter for blockages or damage, as these can affect performance. Use a smoke machine to detect leaks in the exhaust system. Check the O2 sensors with a diagnostic scanner to ensure they are functioning correctly. Addressing these issues promptly can prevent further damage and maintain vehicle performance. If problems persist, consult a professional mechanic for a thorough inspection.

Q5

How can I optimize the performance of the Mitsubishi Eclipse exhaust system?

To optimize the performance of the Mitsubishi Eclipse exhaust system, consider upgrading to a high-flow catalytic converter and performance muffler to improve exhaust flow and reduce backpressure. Installing a performance header can further enhance exhaust efficiency and power output. Ensure the O2 sensors are high-quality and responsive to maintain optimal air-fuel mixture. Regularly clean the exhaust tips and muffler to prevent blockages. Additionally, consider a full exhaust system upgrade with professional tuning to achieve the best performance gains. Always ensure modifications comply with local emissions regulations and vehicle warranty requirements.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mitsubishi Eclipse Service Manual

Coming Soon

The Mitsubishi Eclipse Service Manual provides comprehensive guidance on vehicle maintenance and repair, including detailed procedures for the exhaust system. It covers diagnostics, part replacement, and performance tuning.

Technical Service Bulletin (TSB) for Exhaust System

Coming Soon

This technical bulletin addresses common exhaust system issues in the Mitsubishi Eclipse, offering solutions and updates for improved performance and compliance with emissions standards.

Mitsubishi Eclipse Parts Catalog

Coming Soon

The parts catalog provides a detailed list of all available parts for the Mitsubishi Eclipse, including exhaust components. It includes part numbers, specifications, and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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