Mitsubishi Mitsubishi Eclipse 1995-1999 Emissions & Sensors Specifications
Mitsubishi Mitsubishi Eclipse 1995-1999

Mitsubishi Mitsubishi Eclipse 1995-1999 Emissions & Sensors Specifications

Detailed specifications and guide for emissions sensors in the 1995-1999 Mitsubishi Eclipse. Learn about sensor types, functions, and compatibility for maintenance, repair, and performance tuning.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 1995-1999 Mitsubishi Eclipse. It covers sensor types, functionalities, installation guidelines, and troubleshooting tips. Use this guide to understand the emissions system, perform maintenance, and ensure compliance with environmental regulations. The document is organized into sections for easy navigation and quick reference.

How to Use

Use the search function to locate specific terms or sensor models. Enter keywords like 'O2 sensor' or 'catalytic converter' to find relevant sections quickly.

Browse the document by scrolling through sections or clicking on the table of contents. Each section is labeled with a clear title for easy access to the desired information.

Key Specifications

O2 Sensor Voltage Range

0.1-0.9 V

Catalytic Converter Efficiency

≥ 95%

Sensor Operating Temperature

600-800 °F

Sensor Replacement Interval

60,000-100,000 miles

Sensor Thread Size

M18 x 1.5

Available Specifications

Sensor Types and Functions

This section outlines the different types of emissions sensors used in the 1995-1999 Mitsubishi Eclipse, including their roles in monitoring and controlling exhaust emissions. Learn about the primary sensors and their contributions to the vehicle's emissions system.

Oxygen (O2) Sensors
  • Located in the exhaust system to measure oxygen levels
  • Helps optimize the air-fuel ratio for combustion
  • Typically one upstream and one downstream sensor
  • Critical for reducing harmful emissions
  • Signals sent to the Engine Control Unit (ECU)
  • Failure can trigger the Check Engine Light (CEL)
Catalytic Converter Sensors
  • Monitors the efficiency of the catalytic converter
  • Detects excessive emissions or converter failure
  • Works in conjunction with O2 sensors
  • Essential for meeting emission standards
  • Signals sent to the ECU for diagnostics

Installation and Maintenance

This section provides step-by-step instructions for installing and maintaining emissions sensors in the Mitsubishi Eclipse. It includes tips for ensuring proper functionality and longevity of the sensors.

Installation Guidelines
  • Ensure the vehicle is cool before starting
  • Use appropriate tools for sensor removal and installation
  • Apply anti-seize compound to sensor threads
  • Torque sensors to manufacturer specifications
  • Reconnect wiring harness securely
Maintenance Tips
  • Regularly inspect sensors for damage or corrosion
  • Clean sensor contacts during routine maintenance
  • Replace sensors at recommended intervals
  • Use OEM or equivalent quality sensors
  • Monitor the CEL for sensor-related issues

Troubleshooting and Diagnostics

This section covers common issues with emissions sensors and how to diagnose them. It includes tips for interpreting error codes and resolving sensor-related problems.

Common Issues
  • Faulty O2 sensor causing poor fuel economy
  • Catalytic converter sensor detecting high emissions
  • Wiring harness damage or disconnection
  • Sensor contamination from oil or coolant leaks
  • CEL illumination due to sensor failure
Diagnostic Steps
  • Use an OBD-II scanner to retrieve error codes
  • Inspect sensor wiring for damage or corrosion
  • Test sensor voltage and resistance with a multimeter
  • Check for exhaust leaks affecting sensor readings
  • Replace sensors if diagnostics confirm failure

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Single-wire
Platform
OBD-I
Material
Zirconia ceramic
Location
Exhaust manifold

Dimensions

Length
3.15 inches (80 mm)
Diameter
0.63 inches (16 mm)
Thread Size
M18 x 1.5
Wire Length
23.62 inches (600 mm)
Sensor Tip Length
0.79 inches (20 mm)
Weight
0.22 lbs (100 g)
Operating Temperature
392°F to 1472°F (200°C to 800°C)

Materials

Sensor Body
Stainless steel
Sensor Tip
Zirconia ceramic
Heater Element
Platinum
Wiring Insulation
High-temperature silicone

Features

Performance
  • Fast response time
  • Accurate air-fuel ratio measurement
  • Wide operating temperature range
Durability
  • Corrosion-resistant housing
  • High-temperature tolerance
  • Shock-resistant ceramic tip
Compatibility
  • Direct fit for 1995-1999 Mitsubishi Eclipse
  • OBD-I compliant
  • Universal wiring harness
installation
  • Threaded design for secure mounting
  • Pre-gapped sensor tip
  • Plug-and-play wiring
Maintenance
  • Self-cleaning heater element
  • Easy access for replacement
  • Diagnostic-ready design

Safety Features

Electrical
  • Overheat protection
  • Short-circuit prevention
Mechanical
  • Vibration resistance
  • Impact-resistant housing
Environmental
  • Emissions compliance
  • Low environmental impact materials

Comfort Features

installation Ease
  • No special tools required
  • Clear labeling
Operation
  • Quiet operation
  • Smooth signal output
Maintenance Ease
  • Easy diagnostic access
  • Minimal cleaning required

Accessories

installation
  • Anti-seize compound
  • Sensor socket wrench
  • Wire loom
Diagnostics
  • OBD-I scanner
  • Multimeter
  • Test light
Replacement Parts
  • Replacement gasket
  • Backup sensor
  • Wiring harness adapter

Maintenance

Service interval
Every 60,000 miles
Service Items
  • Inspect sensor for contamination
  • Check wiring for damage
  • Test sensor output
  • Clean sensor tip if necessary
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based sealants near the sensor.

Warranty

Standard
Miles: 12,000
Years: 1
Coverage: Manufacturing defects
Extended
Miles: 60,000
Years: 3
Coverage: Sensor failure
Pro Rated
Miles: 100,000
Years: 5
Coverage: Partial replacement cost
Warranty Terms
Proof of purchase and proper installation required.

Production Details

Manufacturer
Mitsubishi Electric
Manufacturing Process
  • Ceramic sintering
  • Precision machining
  • Automated assembly
Quality Control
Testing: 100% electrical and thermal testing
Standards: ISO 9001 compliant
Sustainability Practices
  • Recyclable materials
  • Low-emission production
Production Metrics
Annual Output: 500,000 units
Defect Rate: < 0.1%

Service Information for emissions_sensors Service

Maintenance and service requirements specific to the oxygen sensor

30,000
24
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor tip if necessary

Use a high-temperature anti-seize compound during reinstallation.

60,000
48
  • Test sensor response time
  • Inspect ceramic tip for damage
  • Check heater circuit resistance
  • Replace if performance is degraded

Ensure the engine is cool before removing the sensor.

100,000
84
  • Replace sensor as preventive maintenance
  • Inspect exhaust system for corrosion
  • Test catalytic converter efficiency
  • Reset ECU after replacement

Use only OEM or equivalent high-quality replacement sensors.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for emissions sensors in 1995-1999 Mitsubishi Eclipse?

The emissions sensors for the 1995-1999 Mitsubishi Eclipse are compatible with both the 2.0L 4G63 and 2.4L 4G64 engines. These sensors are designed to meet OBD-II compliance standards. Ensure the sensor part numbers match the vehicle’s VIN for exact compatibility. Non-OEM sensors may require additional calibration to function correctly with the ECU.

Q2

What maintenance is required for emissions sensors in these vehicles?

Regular maintenance includes inspecting the sensors every 30,000 miles for signs of wear or contamination. Clean the sensor connectors and ensure they are free of debris. Replace sensors as per the manufacturer’s recommended interval, typically every 60,000-100,000 miles, or if a check engine light indicates failure.

Q3

How do I install or replace emissions sensors in a 1995-1999 Mitsubishi Eclipse?

To replace emissions sensors, first disconnect the negative battery terminal. Locate the sensor, usually near the exhaust manifold or catalytic converter. Unplug the electrical connector and remove the sensor using a wrench. Install the new sensor, ensuring proper torque specifications, and reconnect the electrical connector. Reconnect the battery and clear any error codes using an OBD-II scanner.

Q4

What are common troubleshooting steps for emissions sensor issues?

Start by scanning the vehicle with an OBD-II tool to identify error codes. Common issues include P0130 (O2 sensor circuit malfunction) or P0420 (catalyst efficiency below threshold). Inspect the sensor wiring for damage or corrosion. Test the sensor’s voltage output using a multimeter. If readings are outside the specified range, replace the sensor.

Q5

How can I optimize the performance of emissions sensors?

Ensure the engine is running at optimal efficiency by maintaining proper air-fuel ratios. Use high-quality fuel and replace air filters regularly. Avoid aftermarket modifications that may alter exhaust flow. Periodically check sensor data using an OBD-II scanner to ensure they are functioning within normal parameters.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1995-1999 Mitsubishi Eclipse Service Manual

Coming Soon

Comprehensive guide covering diagnostics, maintenance, and repair procedures for the 1995-1999 Mitsubishi Eclipse, including emissions systems.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

Details updates and improvements to emissions sensors for 1995-1999 Mitsubishi Eclipse models.

Mitsubishi Eclipse Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts, including emissions sensors, for 1995-1999 Mitsubishi Eclipse models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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