Mitsubishi Mitsubishi Eclipse 1990-1994 Emissions & Sensors Specifications
Mitsubishi Mitsubishi Eclipse 1990-1994

Mitsubishi Mitsubishi Eclipse 1990-1994 Emissions & Sensors Specifications

Explore the detailed emissions sensors specifications for the 1990-1994 Mitsubishi Eclipse. This guide covers sensor types, locations, functions, and compatibility, essential for diagnostics, repairs, and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors in the 1990-1994 Mitsubishi Eclipse. It is designed to assist technicians, enthusiasts, and researchers in understanding the components, functionality, and maintenance of these sensors. The content is organized into sections for easy navigation and includes a quick reference guide for key specifications. Use this document to enhance your knowledge and ensure proper handling of emissions-related systems in the Mitsubishi Eclipse.

How to Use

Use the search functionality to find specific terms or components related to emissions sensors. Enter keywords such as 'O2 sensor' or 'catalytic converter' to quickly locate relevant information within the document.

Navigate through the document using the section titles and subsections. Each section is designed to provide comprehensive details on specific aspects of the emissions sensors. Use the table of contents or scroll through the document to find the information you need.

Key Specifications

O2 Sensor Type

Zirconia

Catalytic Converter Material

Ceramic

Evaporative System Capacity

1.5 liters

Operating Temperature (O2 Sensor)

300-800°C

Catalytic Converter Efficiency

90-95%

Available Specifications

Oxygen Sensors

This section covers the oxygen (O2) sensors used in the 1990-1994 Mitsubishi Eclipse. It includes details on their location, function, and maintenance. Oxygen sensors are critical for monitoring the air-fuel ratio and ensuring optimal engine performance and emissions control.

Location and Function
  • Located in the exhaust manifold and downstream of the catalytic converter.
  • Monitors the oxygen content in the exhaust gases.
  • Sends data to the engine control unit (ECU) for air-fuel ratio adjustments.
  • Helps reduce harmful emissions by ensuring complete combustion.
Maintenance and Troubleshooting
  • Check for contamination or damage during routine inspections.
  • Replace sensors every 60,000 to 100,000 miles or as recommended.
  • Use a diagnostic tool to check for fault codes related to O2 sensors.
  • Ensure proper wiring and connections to avoid sensor malfunctions.

Catalytic Converter

This section provides information on the catalytic converter, a key component in reducing harmful emissions. It includes details on its function, maintenance, and common issues. The catalytic converter works in conjunction with the oxygen sensors to minimize environmental impact.

Function and Importance
  • Converts harmful gases (CO, NOx, HC) into less harmful substances (CO2, N2, H2O).
  • Located between the exhaust manifold and the muffler.
  • Works best at high temperatures (400-600°C).
  • Essential for meeting emissions standards.
Maintenance and Common Issues
  • Inspect for physical damage or clogging during regular maintenance.
  • Replace if efficiency drops below acceptable levels.
  • Check for engine misfires, which can damage the catalytic converter.
  • Ensure proper oxygen sensor function to avoid converter damage.

Evaporative Emissions System

This section focuses on the evaporative emissions system, which prevents fuel vapors from escaping into the atmosphere. It includes details on its components, function, and maintenance. Proper functioning of this system is crucial for reducing hydrocarbon emissions.

Components and Function
  • Includes the charcoal canister, purge valve, and vent valve.
  • Captures and stores fuel vapors from the fuel tank.
  • Releases vapors into the engine for combustion.
  • Prevents fuel vapors from escaping into the atmosphere.
Maintenance and Troubleshooting
  • Inspect for leaks or damage to hoses and connections.
  • Check the charcoal canister for saturation or blockage.
  • Use a diagnostic tool to check for fault codes related to the system.
  • Ensure proper operation of the purge and vent valves.

Component Specifications

Overview

Type
Oxygen Sensor (O2 Sensor)
Configuration
Single-wire, heated
Platform
Mitsubishi Eclipse 1990-1994
Material
Zirconia ceramic element
Location
Exhaust manifold

Dimensions

Length
2.5 inches / 63.5 mm
Diameter
0.75 inches / 19 mm
Thread Size
M18 x 1.5
Wire Length
24 inches / 610 mm
Sensor Tip Length
1.2 inches / 30.5 mm
Sensor Tip Diameter
0.4 inches / 10 mm
Weight
0.2 lbs / 90 grams

Materials

Sensor Body
Stainless steel
Sensor Element
Zirconia ceramic
Heater Element
Platinum
Wire insulation
High-temperature silicone

Features

Monitoring
  • Oxygen concentration measurement
  • Exhaust gas temperature sensing
  • Air-fuel ratio calculation
Performance
  • Fast response time
  • High accuracy
  • Wide operating temperature range
Durability
  • Corrosion-resistant body
  • Shock-resistant ceramic element
  • Long service life
Compatibility
  • Direct-fit for 1990-1994 Mitsubishi Eclipse
  • Compatible with factory ECU
  • Standard 4-wire connector

Safety Features

Electrical Safety
  • Insulated wiring
  • Short-circuit protection
Thermal Protection
  • High-temperature resistant materials
  • Self-regulating heater
Environmental
  • Sealed against moisture
  • Resistant to exhaust contaminants

Comfort Features

installation
  • Easy access location
  • Standard thread size
  • Plug-and-play wiring
Operation
  • Quiet performance
  • Stable signal output
  • Minimal maintenance required

Accessories

installation
  • Sensor socket tool
  • Anti-seize compound
  • Wire harness connector
Replacement Parts
  • Replacement gasket
  • Spare connector
  • Heat shield
Diagnostics
  • OBD-I scanner
  • Multimeter
  • Signal tester

Maintenance

Service interval
Every 60,000 miles
Service Items
  • Inspect sensor for contamination
  • Check wiring for damage
  • Test sensor output voltage
  • Clean sensor tip if necessary
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based products near the sensor

Warranty

Parts Warranty
Miles: 12,000
Years: 1
Coverage: Defects in materials or workmanship
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation labor
Performance Warranty
Miles: 60,000
Years: 5
Coverage: Sensor accuracy and function
Warranty Terms
Proof of purchase required, non-transferable

Production Details

Manufacturer
NGK Spark Plug Co., Ltd.
Manufacturing Process
  • Ceramic element sintering
  • Precision machining
  • Automated assembly
Quality Control
Testing: Voltage output testing, Heater resistance check, Leak testing
Standards: ISO 9001, OEM specifications
Sustainability Practices
  • Recycling of scrap materials
  • Energy-efficient manufacturing
  • Reduced emissions in production
Production Metrics
Units Per Day: 10,000
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to the oxygen sensor

30,000
24
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response time
  • Verify signal output
  • Clean sensor tip

Use only approved cleaning solvents

60,000
48
  • Perform full diagnostic scan
  • Check heater circuit resistance
  • Inspect for physical damage
  • Test air-fuel ratio correlation
  • Evaluate sensor aging

Consult factory service manual for specific values

100,000
84
  • Replace sensor as preventive maintenance
  • Inspect exhaust system condition
  • Verify ECU communication
  • Perform complete emission system test
  • Check engine performance parameters

Replacement recommended even if sensor appears functional

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the emissions sensors in a 1990-1994 Mitsubishi Eclipse?

The emissions sensors for the 1990-1994 Mitsubishi Eclipse are primarily oxygen (O2) sensors, designed to monitor exhaust gases and ensure optimal fuel efficiency and emissions control. These sensors are compatible with both 1.8L and 2.0L engines, featuring a 4-wire configuration for improved accuracy. They operate within a voltage range of 0.1V to 0.9V and have a response time of less than 100 milliseconds. Ensure compatibility by verifying the sensor’s part number with Mitsubishi’s official catalog.

Q2

What maintenance is required for the emissions sensors in a 1990-1994 Mitsubishi Eclipse?

Emissions sensors in the 1990-1994 Mitsubishi Eclipse require periodic inspection and cleaning to ensure optimal performance. Check the sensor’s wiring harness for damage every 12 months or 12,000 miles. Replace the sensor every 60,000-100,000 miles, as recommended by Mitsubishi. Use a specialized sensor cleaner to remove carbon buildup. Regularly inspect the exhaust system for leaks, as these can affect sensor accuracy.

Q3

How do I install or replace the emissions sensor in a 1990-1994 Mitsubishi Eclipse?

To replace the emissions sensor, first, locate the sensor in the exhaust manifold or downpipe. Disconnect the electrical connector and use an O2 sensor socket to remove the old sensor. Apply anti-seize compound to the threads of the new sensor to prevent corrosion. Install the new sensor and tighten it to 30-40 ft-lbs. Reconnect the electrical connector and clear any error codes using an OBD-I scanner.

Q4

What should I do if the emissions sensor in my 1990-1994 Mitsubishi Eclipse is malfunctioning?

If the emissions sensor malfunctions, start by checking the sensor’s wiring for damage or corrosion. Use an OBD-I scanner to read error codes; common codes include P0130 (O2 sensor circuit malfunction) and P0135 (O2 sensor heater circuit malfunction). Inspect the exhaust system for leaks, which can cause false readings. If the sensor is faulty, replace it following the manufacturer’s guidelines.

Q5

How can I optimize the performance of the emissions sensor in my 1990-1994 Mitsubishi Eclipse?

To optimize emissions sensor performance, ensure the engine is properly tuned and running at optimal air-fuel ratios. Use high-quality fuel and replace the sensor at recommended intervals. Regularly inspect and clean the sensor to prevent carbon buildup. Avoid using aftermarket exhaust components that may interfere with sensor readings. Maintain the vehicle’s overall health by addressing any engine or exhaust system issues promptly.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1990-1994 Mitsubishi Eclipse Service Manual

Coming Soon

Comprehensive service manual covering maintenance, repair, and troubleshooting for the 1990-1994 Mitsubishi Eclipse, including emissions sensor details.

Mitsubishi Technical Service Bulletin: Emissions System Updates

Coming Soon

Technical bulletin outlining updates and common issues related to the emissions system in 1990-1994 Mitsubishi Eclipse models.

Mitsubishi Eclipse Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts for the 1990-1994 Mitsubishi Eclipse, including emissions sensors and related components.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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