Mitsubishi Mitsubishi Diamante 1995-2005 Brakes Specifications
Mitsubishi Mitsubishi Diamante 1995-2005

Mitsubishi Mitsubishi Diamante 1995-2005 Brakes Specifications

Explore detailed brake specifications for the 1995-2005 Mitsubishi Diamante, including brake pads, rotors, calipers, and more. This guide is essential for maintenance, repair, or upgrades, ensuring safety and performance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1995-2005 Mitsubishi Diamante. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the braking system.

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Key Specifications

Brake Pad Thickness (New)

10-12 mm

Rotor Diameter (Front)

11.6 inches

Stopping Distance (60-0 mph)

120-130 feet

Brake Fluid Type

DOT 3 or DOT 4

ABS System

Standard

Available Specifications

Brake System Components

This section covers the primary components of the Mitsubishi Diamante's braking system, including the brake pads, rotors, calipers, and master cylinder. Learn about their functions, materials, and typical wear patterns.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement Interval: 30,000-50,000 miles
  • Heat Resistance: Up to 600°F
  • Compatibility: Front and rear variants available
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 11.6 inches (front), 11.2 inches (rear)
  • Thickness: 22 mm (front), 10 mm (rear)
  • Material: Cast iron
  • Replacement Interval: 50,000-70,000 miles
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Requires periodic lubrication
  • Compatibility: Specific to Diamante models

Brake Performance

This section focuses on the performance metrics of the Diamante's braking system, including stopping distance, pedal feel, and heat dissipation capabilities.

Stopping Distance
  • 60-0 mph: 120-130 feet
  • Brake Force Distribution: 60% front, 40% rear
  • ABS: Standard on all models
  • Wet Performance: Reduced by 10-15%
  • Tire Influence: Significant impact on stopping distance
Pedal Feel
  • Travel: 1.5-2 inches
  • Firmness: Moderate
  • Feedback: Linear and predictable
  • Adjustability: Non-adjustable
  • Maintenance: Bleeding required for optimal feel

Maintenance and Troubleshooting

Learn about routine maintenance tasks and common issues related to the Diamante's braking system, including brake fluid replacement, rotor resurfacing, and troubleshooting tips.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: 0.5 liters
  • Replacement Interval: Every 2 years or 30,000 miles
  • Bleeding: Required after fluid replacement
  • Compatibility: Avoid mixing fluid types
Common Issues
  • Squeaking: Often caused by worn pads or rotors
  • Vibration: Warped rotors or uneven pad wear
  • Soft Pedal: Air in brake lines or low fluid
  • ABS Light: Sensor or wiring issues
  • Pulling: Uneven brake pad wear or caliper issues

Brakes Specifications

Overview

Type
Hydraulic disc brakes (front and rear)
Configuration
Dual-circuit diagonal split
Platform
Mitsubishi Diamante 1995-2005
Material
Cast iron rotors, semi-metallic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.6 inches / 295 mm
Rear Rotor Diameter
10.9 inches / 277 mm
Front Rotor Thickness
1.02 inches / 26 mm
Rear Rotor Thickness
0.79 inches / 20 mm
Brake Pad Thickness
0.47 inches / 12 mm
Brake Caliper Piston Diameter
2.36 inches / 60 mm (front), 1.77 inches / 45 mm (rear)
Brake Line Diameter
0.31 inches / 8 mm

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Semi-metallic friction material
Brake Lines
Reinforced rubber with steel braiding
Calipers
Aluminum alloy with corrosion-resistant finish

Features

Performance
  • High thermal capacity rotors
  • Progressive brake pad engagement
  • Reduced brake fade under heavy use
Durability
  • Corrosion-resistant rotor coating
  • Reinforced brake lines
  • Long-lasting semi-metallic pads
Safety
  • Dual-circuit hydraulic system
  • Automatic brake force distribution
  • Integrated ABS (optional)
Maintenance
  • Wear indicators on brake pads
  • Easy-access caliper design
  • Replaceable rotor surfaces
Comfort
  • Low noise operation
  • Smooth pedal feel
  • Minimal vibration under braking

Safety Features

System Redundancy
  • Dual hydraulic circuits
  • Independent front and rear systems
Emergency Features
  • Automatic brake force distribution
  • Integrated ABS (optional)
Wear Monitoring
  • Audible wear indicators
  • Visual inspection points

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Chamfered brake pads
Pedal Feel
  • Progressive engagement
  • Low effort required
Vibration Control
  • Balanced rotors
  • Dampened caliper mounts
Environmental
  • Low dust pads
  • Corrosion-resistant components

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Maintenance Tools
  • Caliper compression tool
  • Brake pad spreader
  • Rotor micrometer
Diagnostic
  • Brake wear gauge
  • Hydraulic pressure tester
  • ABS diagnostic scanner

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid pressure
  • Inspect brake lines for leaks
  • Lubricate caliper slides
Maintenance Notes
Replace brake fluid every 24 months or 30,000 miles

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects and premature wear
Rotors
Miles: 36,000
Years: 3
Coverage: Warpage and cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Seal failure and piston issues
Brake Lines
Miles: 60,000
Years: 5
Coverage: Leaks and corrosion

Production Details

Manufacturer
Mitsubishi Motors Corporation
Manufacturing Process
  • Precision casting of rotors
  • Automated pad assembly
  • Robotic caliper painting
Quality Control
Rotor inspection: 100% dimensional and surface checks
Pad Testing: Friction coefficient verification
System Testing: Hydraulic pressure and leak tests
Sustainability
  • Recyclable brake components
  • Low-emission manufacturing
  • Water-based painting processes
Production Metrics
Daily Output: 500 brake sets
Defect Rate: 0.05%
Energy Usage: 15 kWh per brake set

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid pressure
  • Inspect brake lines for leaks
  • Lubricate caliper slides

Ensure proper torque on all brake components

24,000
24
  • Replace brake fluid
  • Inspect caliper operation
  • Check ABS system functionality
  • Measure rotor runout
  • Verify parking brake adjustment

Use only DOT 3 or DOT 4 brake fluid

60,000
60
  • Replace brake pads
  • Resurface or replace rotors
  • Inspect and replace brake lines if necessary
  • Rebuild or replace calipers
  • Full system pressure test

Replace all components in axle pairs

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the brake specifications for the 1995-2005 Mitsubishi Diamante?

The 1995-2005 Mitsubishi Diamante is equipped with front disc brakes and rear drum brakes or optional rear disc brakes depending on the trim. The front brake rotors are typically 10.9 inches in diameter, while the rear drums are 9.1 inches or rear discs are 10.3 inches. Brake pads and shoes should meet OEM specifications for compatibility. Always verify part numbers with your vehicle’s VIN to ensure proper fitment and performance.

Q2

How often should I maintain the brakes on my Mitsubishi Diamante?

Brake maintenance for the Mitsubishi Diamante should include inspecting brake pads and rotors every 12,000 miles or annually. Replace pads when thickness is less than 3mm. Brake fluid should be flushed every 30,000 miles or 2 years. Regularly check for uneven wear, squeaking, or reduced braking performance, as these may indicate the need for immediate service.

Q3

How do I replace the brake pads on a Mitsubishi Diamante?

To replace brake pads on a Mitsubishi Diamante, first, lift the vehicle and remove the wheels. Loosen the caliper bolts and remove the caliper. Take out the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and tighten the bolts. Reinstall the wheels and lower the vehicle. Test brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes on a Mitsubishi Diamante may indicate worn pads, warped rotors, or debris buildup. Inspect the pads for wear and replace if necessary. Check rotors for warping and resurface or replace them. Clean the brake components thoroughly. If issues persist, inspect the calipers and brake fluid for potential problems.

Q5

How can I optimize the braking performance of my Mitsubishi Diamante?

To optimize braking performance, use high-quality brake pads and rotors that meet OEM specifications. Ensure proper installation and bed-in new pads by gradually braking from 30-0 mph several times. Regularly inspect and maintain brake components, and use high-performance brake fluid for improved heat resistance. Avoid aggressive driving to extend brake life.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mitsubishi Diamante Service Manual

Coming Soon

Detailed service manual covering brake system maintenance, repair, and specifications for the 1995-2005 Mitsubishi Diamante.

Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the Mitsubishi Diamante.

Mitsubishi Diamante Brake Parts Catalog

Coming Soon

Comprehensive catalog of brake parts and accessories compatible with the 1995-2005 Mitsubishi Diamante.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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